Chip pattern, burr and surface roughness in laser assisted micro milling of Ti6Al4V using micro ball end mill
The effectiveness of laser heating could easily fluctuates when the uncut chip thickness are extremely inconsistent. In the case of using micro ball end mill tool, rubbing mechanism is inevitable due to its radial shape geometry. Furthermore, the scenario could be worst when the workpiece is a duct...
| Main Authors: | , |
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| Format: | Article |
| Language: | English |
| Published: |
Universiti Malaysia Pahang Publishing
2018-03-01
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| Series: | Journal of Mechanical Engineering and Sciences |
| Subjects: | |
| Online Access: | https://journal.ump.edu.my/jmes/article/view/7887 |
| _version_ | 1797696076362285056 |
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| author | Z. Mohid E.A. Rahim |
| author_facet | Z. Mohid E.A. Rahim |
| author_sort | Z. Mohid |
| collection | DOAJ |
| description | The effectiveness of laser heating could easily fluctuates when the uncut chip thickness are extremely inconsistent. In the case of using micro ball end mill tool, rubbing mechanism is inevitable due to its radial shape geometry. Furthermore, the scenario
could be worst when the workpiece is a ductile material which has low thermal conductivity such as Ti6Al4V. Thus, characterization study was carried out to evaluate the feasibility of micro ball end mill in laser assisted micro milling operation. The chip, burr and surface roughness from conventional and laser assisted micro milling were compared and discussed. It is understood that the chip pattern indirectly gives significant influence to the effectiveness of laser assisted micro milling technique. With
tool edge radius of 2 × 10-3 mm, feed value of 3.0 × 10-3 mm produced more consistent surface roughness compared to feed value of 2.1 and 4.2 × 10-3 mm. The machining parameters which produced continuous and conical chips ended up with sever burr
formation and surface roughness inconsistency. |
| first_indexed | 2024-03-12T03:21:23Z |
| format | Article |
| id | doaj.art-c4da6809ee1c4dd5b0d1a51dcee98e43 |
| institution | Directory Open Access Journal |
| issn | 2289-4659 2231-8380 |
| language | English |
| last_indexed | 2024-03-12T03:21:23Z |
| publishDate | 2018-03-01 |
| publisher | Universiti Malaysia Pahang Publishing |
| record_format | Article |
| series | Journal of Mechanical Engineering and Sciences |
| spelling | doaj.art-c4da6809ee1c4dd5b0d1a51dcee98e432023-09-03T13:59:07ZengUniversiti Malaysia Pahang PublishingJournal of Mechanical Engineering and Sciences2289-46592231-83802018-03-011213410343010.15282/jmes.12.1.2018.10.0304Chip pattern, burr and surface roughness in laser assisted micro milling of Ti6Al4V using micro ball end millZ. Mohid0E.A. Rahim1Precision Machining Research Centre (PREMACH), Faculty of Mechanical & Manufacturing Engineering, Universiti Tun Hussein Onn MalaysiaPrecision Machining Research Centre (PREMACH), Faculty of Mechanical & Manufacturing Engineering, Universiti Tun Hussein Onn MalaysiaThe effectiveness of laser heating could easily fluctuates when the uncut chip thickness are extremely inconsistent. In the case of using micro ball end mill tool, rubbing mechanism is inevitable due to its radial shape geometry. Furthermore, the scenario could be worst when the workpiece is a ductile material which has low thermal conductivity such as Ti6Al4V. Thus, characterization study was carried out to evaluate the feasibility of micro ball end mill in laser assisted micro milling operation. The chip, burr and surface roughness from conventional and laser assisted micro milling were compared and discussed. It is understood that the chip pattern indirectly gives significant influence to the effectiveness of laser assisted micro milling technique. With tool edge radius of 2 × 10-3 mm, feed value of 3.0 × 10-3 mm produced more consistent surface roughness compared to feed value of 2.1 and 4.2 × 10-3 mm. The machining parameters which produced continuous and conical chips ended up with sever burr formation and surface roughness inconsistency.https://journal.ump.edu.my/jmes/article/view/7887laser assisted micro millingchip patternburrsurface roughnessti6al4v |
| spellingShingle | Z. Mohid E.A. Rahim Chip pattern, burr and surface roughness in laser assisted micro milling of Ti6Al4V using micro ball end mill Journal of Mechanical Engineering and Sciences laser assisted micro milling chip pattern burr surface roughness ti6al4v |
| title | Chip pattern, burr and surface roughness in laser assisted micro milling of Ti6Al4V using micro ball end mill |
| title_full | Chip pattern, burr and surface roughness in laser assisted micro milling of Ti6Al4V using micro ball end mill |
| title_fullStr | Chip pattern, burr and surface roughness in laser assisted micro milling of Ti6Al4V using micro ball end mill |
| title_full_unstemmed | Chip pattern, burr and surface roughness in laser assisted micro milling of Ti6Al4V using micro ball end mill |
| title_short | Chip pattern, burr and surface roughness in laser assisted micro milling of Ti6Al4V using micro ball end mill |
| title_sort | chip pattern burr and surface roughness in laser assisted micro milling of ti6al4v using micro ball end mill |
| topic | laser assisted micro milling chip pattern burr surface roughness ti6al4v |
| url | https://journal.ump.edu.my/jmes/article/view/7887 |
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