Influence of Manufacturing Defects on Mechanical Behavior of the Laser Powder Bed Fused Invar 36 Alloy: In-Situ X-ray Computed Tomography Studies

The mechanical properties of laser powder bed fused (LPBFed) Invar 36 alloy have been limited by the presence of manufacturing defects. It is imperative to investigate the influence of these defects on the mechanical behavior of LPBFed Invar 36 alloy. In this study, in-situ X-ray computed tomography...

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Main Authors: Shuo Yang, Qidong Yang, Zhaoliang Qu, Kai Wei
Format: Article
Language:English
Published: MDPI AG 2023-04-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/8/2956
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author Shuo Yang
Qidong Yang
Zhaoliang Qu
Kai Wei
author_facet Shuo Yang
Qidong Yang
Zhaoliang Qu
Kai Wei
author_sort Shuo Yang
collection DOAJ
description The mechanical properties of laser powder bed fused (LPBFed) Invar 36 alloy have been limited by the presence of manufacturing defects. It is imperative to investigate the influence of these defects on the mechanical behavior of LPBFed Invar 36 alloy. In this study, in-situ X-ray computed tomography (XCT) tests were conducted on LPBFed Invar 36 alloy fabricated at different scanning speeds to examine the relationship between manufacturing defects and mechanical behavior. For LPBFed Invar 36 alloy fabricated at a scanning speed of 400 mm/s, the manufacturing defects were randomly distributed and tended to be elliptical in shape. Plastic deformation behavior was observed, and failure initiated from defects inside the material resulting in ductile failure. Conversely, for LPBFed Invar 36 alloy fabricated at a scanning speed of 1000 mm/s, numerous lamellar defects were observed mainly located between deposition layers, and their quantity was significantly increased. Little plastic deformation behavior was observed, and failure initiated from defects on the shallow surface of the material resulting in brittle failure. The differences in manufacturing defects and mechanical behavior are attributed to changes in input energy during the laser powder bed fusion process.
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spelling doaj.art-c4f7b9d537244a639f7afb0e806364282023-11-17T20:11:01ZengMDPI AGMaterials1996-19442023-04-01168295610.3390/ma16082956Influence of Manufacturing Defects on Mechanical Behavior of the Laser Powder Bed Fused Invar 36 Alloy: In-Situ X-ray Computed Tomography StudiesShuo Yang0Qidong Yang1Zhaoliang Qu2Kai Wei3Institute of Advanced Structure Technology, Beijing Institute of Technology, Beijing 100081, ChinaState Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082, ChinaInstitute of Advanced Structure Technology, Beijing Institute of Technology, Beijing 100081, ChinaState Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082, ChinaThe mechanical properties of laser powder bed fused (LPBFed) Invar 36 alloy have been limited by the presence of manufacturing defects. It is imperative to investigate the influence of these defects on the mechanical behavior of LPBFed Invar 36 alloy. In this study, in-situ X-ray computed tomography (XCT) tests were conducted on LPBFed Invar 36 alloy fabricated at different scanning speeds to examine the relationship between manufacturing defects and mechanical behavior. For LPBFed Invar 36 alloy fabricated at a scanning speed of 400 mm/s, the manufacturing defects were randomly distributed and tended to be elliptical in shape. Plastic deformation behavior was observed, and failure initiated from defects inside the material resulting in ductile failure. Conversely, for LPBFed Invar 36 alloy fabricated at a scanning speed of 1000 mm/s, numerous lamellar defects were observed mainly located between deposition layers, and their quantity was significantly increased. Little plastic deformation behavior was observed, and failure initiated from defects on the shallow surface of the material resulting in brittle failure. The differences in manufacturing defects and mechanical behavior are attributed to changes in input energy during the laser powder bed fusion process.https://www.mdpi.com/1996-1944/16/8/2956laser powder bed fusionInvar 36 alloymanufacturing defectsmechanical behaviorin-situ X-ray computed tomography
spellingShingle Shuo Yang
Qidong Yang
Zhaoliang Qu
Kai Wei
Influence of Manufacturing Defects on Mechanical Behavior of the Laser Powder Bed Fused Invar 36 Alloy: In-Situ X-ray Computed Tomography Studies
Materials
laser powder bed fusion
Invar 36 alloy
manufacturing defects
mechanical behavior
in-situ X-ray computed tomography
title Influence of Manufacturing Defects on Mechanical Behavior of the Laser Powder Bed Fused Invar 36 Alloy: In-Situ X-ray Computed Tomography Studies
title_full Influence of Manufacturing Defects on Mechanical Behavior of the Laser Powder Bed Fused Invar 36 Alloy: In-Situ X-ray Computed Tomography Studies
title_fullStr Influence of Manufacturing Defects on Mechanical Behavior of the Laser Powder Bed Fused Invar 36 Alloy: In-Situ X-ray Computed Tomography Studies
title_full_unstemmed Influence of Manufacturing Defects on Mechanical Behavior of the Laser Powder Bed Fused Invar 36 Alloy: In-Situ X-ray Computed Tomography Studies
title_short Influence of Manufacturing Defects on Mechanical Behavior of the Laser Powder Bed Fused Invar 36 Alloy: In-Situ X-ray Computed Tomography Studies
title_sort influence of manufacturing defects on mechanical behavior of the laser powder bed fused invar 36 alloy in situ x ray computed tomography studies
topic laser powder bed fusion
Invar 36 alloy
manufacturing defects
mechanical behavior
in-situ X-ray computed tomography
url https://www.mdpi.com/1996-1944/16/8/2956
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AT qidongyang influenceofmanufacturingdefectsonmechanicalbehaviorofthelaserpowderbedfusedinvar36alloyinsituxraycomputedtomographystudies
AT zhaoliangqu influenceofmanufacturingdefectsonmechanicalbehaviorofthelaserpowderbedfusedinvar36alloyinsituxraycomputedtomographystudies
AT kaiwei influenceofmanufacturingdefectsonmechanicalbehaviorofthelaserpowderbedfusedinvar36alloyinsituxraycomputedtomographystudies