Effects of annealing and pulsed current treatment on the microstructure and mechanical properties of Cu/Al2O3 deposits prepared by cold spray

Cold spray additive manufacturing (CSAM) technology offers a viable way for the preparation of copper matrix composites. However, weak inter-particle bonding constrains mechanical properties of CSAMed deposits. In this work, the effects of conventional annealing and pulsed current on the microstruct...

Full description

Bibliographic Details
Main Authors: Chengxin Liu, Xingrong Chu, Haoran Zhang, Jun Gao, Liang Chen
Format: Article
Language:English
Published: Elsevier 2024-03-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785424004484
_version_ 1797247829628944384
author Chengxin Liu
Xingrong Chu
Haoran Zhang
Jun Gao
Liang Chen
author_facet Chengxin Liu
Xingrong Chu
Haoran Zhang
Jun Gao
Liang Chen
author_sort Chengxin Liu
collection DOAJ
description Cold spray additive manufacturing (CSAM) technology offers a viable way for the preparation of copper matrix composites. However, weak inter-particle bonding constrains mechanical properties of CSAMed deposits. In this work, the effects of conventional annealing and pulsed current on the microstructure and mechanical properties of CSAMed Cu/Al2O3 deposits were investigated. The results reveal that both annealing treatment and pulsed current treatment could effectively improve the microstructure and mechanical properties of the materials. Following annealing at 500 °C/2 h, the ultimate tensile strength and elongation at break of the materials increased to 145.66 MPa and 2.95%, respectively. While, when the root mean square current densities was 123.2 A/mm2, the ultimate tensile strength and elongation at break enhanced to 142.65 MPa and 5.94%, respectively, after 90 s of treatment. The microstructure evolution and fracture surface analysis demonstrated that the interface between Cu particles was effectively healed following treatment, and the fracture mechanism of the materials was transitioned from brittle to ductile mode. Nevertheless, the interface between Cu and Al2O3 particles were not substantially improved, posing a limitation to further enhancement in mechanical properties of CSAMed Cu/Al2O3 deposits.
first_indexed 2024-03-07T20:05:26Z
format Article
id doaj.art-c50c87b6bedd48e39cdf46fe43d45e76
institution Directory Open Access Journal
issn 2238-7854
language English
last_indexed 2024-04-24T20:04:55Z
publishDate 2024-03-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj.art-c50c87b6bedd48e39cdf46fe43d45e762024-03-24T06:58:31ZengElsevierJournal of Materials Research and Technology2238-78542024-03-012942944305Effects of annealing and pulsed current treatment on the microstructure and mechanical properties of Cu/Al2O3 deposits prepared by cold sprayChengxin Liu0Xingrong Chu1Haoran Zhang2Jun Gao3Liang Chen4Associated Engineering Research Center of Mechanics and Mechatronic Equipment, Shandong University, Weihai 264209, PR ChinaAssociated Engineering Research Center of Mechanics and Mechatronic Equipment, Shandong University, Weihai 264209, PR ChinaCollege of Mechanical and Vehicle Engineering, Taiyuan University of Technology, Taiyuan 030024, PR ChinaAssociated Engineering Research Center of Mechanics and Mechatronic Equipment, Shandong University, Weihai 264209, PR China; Corresponding author. Shandong University, PR China.Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan, Shandong 250061, PR ChinaCold spray additive manufacturing (CSAM) technology offers a viable way for the preparation of copper matrix composites. However, weak inter-particle bonding constrains mechanical properties of CSAMed deposits. In this work, the effects of conventional annealing and pulsed current on the microstructure and mechanical properties of CSAMed Cu/Al2O3 deposits were investigated. The results reveal that both annealing treatment and pulsed current treatment could effectively improve the microstructure and mechanical properties of the materials. Following annealing at 500 °C/2 h, the ultimate tensile strength and elongation at break of the materials increased to 145.66 MPa and 2.95%, respectively. While, when the root mean square current densities was 123.2 A/mm2, the ultimate tensile strength and elongation at break enhanced to 142.65 MPa and 5.94%, respectively, after 90 s of treatment. The microstructure evolution and fracture surface analysis demonstrated that the interface between Cu particles was effectively healed following treatment, and the fracture mechanism of the materials was transitioned from brittle to ductile mode. Nevertheless, the interface between Cu and Al2O3 particles were not substantially improved, posing a limitation to further enhancement in mechanical properties of CSAMed Cu/Al2O3 deposits.http://www.sciencedirect.com/science/article/pii/S2238785424004484Cold spray additive manufacturingCu/Al2O3Mechanical propertiesPulsed current treatmentAnnealing heat treatment
spellingShingle Chengxin Liu
Xingrong Chu
Haoran Zhang
Jun Gao
Liang Chen
Effects of annealing and pulsed current treatment on the microstructure and mechanical properties of Cu/Al2O3 deposits prepared by cold spray
Journal of Materials Research and Technology
Cold spray additive manufacturing
Cu/Al2O3
Mechanical properties
Pulsed current treatment
Annealing heat treatment
title Effects of annealing and pulsed current treatment on the microstructure and mechanical properties of Cu/Al2O3 deposits prepared by cold spray
title_full Effects of annealing and pulsed current treatment on the microstructure and mechanical properties of Cu/Al2O3 deposits prepared by cold spray
title_fullStr Effects of annealing and pulsed current treatment on the microstructure and mechanical properties of Cu/Al2O3 deposits prepared by cold spray
title_full_unstemmed Effects of annealing and pulsed current treatment on the microstructure and mechanical properties of Cu/Al2O3 deposits prepared by cold spray
title_short Effects of annealing and pulsed current treatment on the microstructure and mechanical properties of Cu/Al2O3 deposits prepared by cold spray
title_sort effects of annealing and pulsed current treatment on the microstructure and mechanical properties of cu al2o3 deposits prepared by cold spray
topic Cold spray additive manufacturing
Cu/Al2O3
Mechanical properties
Pulsed current treatment
Annealing heat treatment
url http://www.sciencedirect.com/science/article/pii/S2238785424004484
work_keys_str_mv AT chengxinliu effectsofannealingandpulsedcurrenttreatmentonthemicrostructureandmechanicalpropertiesofcual2o3depositspreparedbycoldspray
AT xingrongchu effectsofannealingandpulsedcurrenttreatmentonthemicrostructureandmechanicalpropertiesofcual2o3depositspreparedbycoldspray
AT haoranzhang effectsofannealingandpulsedcurrenttreatmentonthemicrostructureandmechanicalpropertiesofcual2o3depositspreparedbycoldspray
AT jungao effectsofannealingandpulsedcurrenttreatmentonthemicrostructureandmechanicalpropertiesofcual2o3depositspreparedbycoldspray
AT liangchen effectsofannealingandpulsedcurrenttreatmentonthemicrostructureandmechanicalpropertiesofcual2o3depositspreparedbycoldspray