The Fractographic Investigation of an Aeroengine Accessory Gearbox Quill Shaft

This paper analyzes the fracture of the quill shaft. An investigation of a twin-engine trainer aircraft incident has been reported. The incident occurred due to the right electric generator out and low oil pressure. The main failure based on the warnings and the subsequent incident was identified. T...

Full description

Bibliographic Details
Main Author: Saraçyakupoğlu Tamer
Format: Article
Language:English
Published: Sciendo 2020-12-01
Series:Fatigue of Aircraft Structures
Subjects:
Online Access:https://doi.org/10.2478/fas-2020-0004
_version_ 1797970607771484160
author Saraçyakupoğlu Tamer
author_facet Saraçyakupoğlu Tamer
author_sort Saraçyakupoğlu Tamer
collection DOAJ
description This paper analyzes the fracture of the quill shaft. An investigation of a twin-engine trainer aircraft incident has been reported. The incident occurred due to the right electric generator out and low oil pressure. The main failure based on the warnings and the subsequent incident was identified. The failure involved the fatigue fracture of the quill shaft on the J85 turbojet engine's accessory drive gearbox (ADG) and Input Drive Assembly (IDA). It was determined that the fracture had been originated by the torsional loads impacting the quill shaft that connects the ADG and IDA. The quill shaft was broken as the loads excessed the limit values designed by the manufacturer as a system protection part. Although the main failure was successfully identified, further analysis regarding the reaching to the triggering cause of the fracture was performed. Through the detailed fractographic and metallographic studies, the root-cause of the fracture was determined as the misalignment of the quill shaft between ADG as the driving unit and IDA as the driver unit.
first_indexed 2024-04-11T03:19:43Z
format Article
id doaj.art-c5126020a1ac4e81a33ee3da5a4bcb2f
institution Directory Open Access Journal
issn 2300-7591
language English
last_indexed 2024-04-11T03:19:43Z
publishDate 2020-12-01
publisher Sciendo
record_format Article
series Fatigue of Aircraft Structures
spelling doaj.art-c5126020a1ac4e81a33ee3da5a4bcb2f2023-01-02T09:34:03ZengSciendoFatigue of Aircraft Structures2300-75912020-12-01202012364610.2478/fas-2020-0004The Fractographic Investigation of an Aeroengine Accessory Gearbox Quill ShaftSaraçyakupoğlu Tamer0Istanbul Gelisim University, Department of Aeronautical Engineering, 34315, Istanbul, TurkeyThis paper analyzes the fracture of the quill shaft. An investigation of a twin-engine trainer aircraft incident has been reported. The incident occurred due to the right electric generator out and low oil pressure. The main failure based on the warnings and the subsequent incident was identified. The failure involved the fatigue fracture of the quill shaft on the J85 turbojet engine's accessory drive gearbox (ADG) and Input Drive Assembly (IDA). It was determined that the fracture had been originated by the torsional loads impacting the quill shaft that connects the ADG and IDA. The quill shaft was broken as the loads excessed the limit values designed by the manufacturer as a system protection part. Although the main failure was successfully identified, further analysis regarding the reaching to the triggering cause of the fracture was performed. Through the detailed fractographic and metallographic studies, the root-cause of the fracture was determined as the misalignment of the quill shaft between ADG as the driving unit and IDA as the driver unit.https://doi.org/10.2478/fas-2020-0004j-85accessory drive gearboxcrackfracturetorsional overload
spellingShingle Saraçyakupoğlu Tamer
The Fractographic Investigation of an Aeroengine Accessory Gearbox Quill Shaft
Fatigue of Aircraft Structures
j-85
accessory drive gearbox
crack
fracture
torsional overload
title The Fractographic Investigation of an Aeroengine Accessory Gearbox Quill Shaft
title_full The Fractographic Investigation of an Aeroengine Accessory Gearbox Quill Shaft
title_fullStr The Fractographic Investigation of an Aeroengine Accessory Gearbox Quill Shaft
title_full_unstemmed The Fractographic Investigation of an Aeroengine Accessory Gearbox Quill Shaft
title_short The Fractographic Investigation of an Aeroengine Accessory Gearbox Quill Shaft
title_sort fractographic investigation of an aeroengine accessory gearbox quill shaft
topic j-85
accessory drive gearbox
crack
fracture
torsional overload
url https://doi.org/10.2478/fas-2020-0004
work_keys_str_mv AT saracyakupoglutamer thefractographicinvestigationofanaeroengineaccessorygearboxquillshaft
AT saracyakupoglutamer fractographicinvestigationofanaeroengineaccessorygearboxquillshaft