The Effect of Atmospheric Chloride Ions on the Corrosion Fatigue of Metal Wire Clips in Power Grids

Corrosion fatigue is an important factor that limits the life of grid materials including wire clips. In order to study the effect of corrosion fatigue and to select suitable grid steels, this paper focuses on the corrosion fatigue properties of Q235 carbon steel, Q235 galvanized steel, and 316L sta...

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Main Authors: Yifeng Zhang, Wei Chen, Hanbing Yan, Xuefeng Wang, Hanping Zhang, Shijing Wu
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Atmosphere
Subjects:
Online Access:https://www.mdpi.com/2073-4433/14/2/237
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author Yifeng Zhang
Wei Chen
Hanbing Yan
Xuefeng Wang
Hanping Zhang
Shijing Wu
author_facet Yifeng Zhang
Wei Chen
Hanbing Yan
Xuefeng Wang
Hanping Zhang
Shijing Wu
author_sort Yifeng Zhang
collection DOAJ
description Corrosion fatigue is an important factor that limits the life of grid materials including wire clips. In order to study the effect of corrosion fatigue and to select suitable grid steels, this paper focuses on the corrosion fatigue properties of Q235 carbon steel, Q235 galvanized steel, and 316L stainless steel in the corrosive environments of air, 2wt% NaCl, 5wt% NaCl, and 8wt% NaCl. Through the fatigue test in the corrosive environment, and the surface morphology scanning and microstructure observation of the fracture, the following conclusions are drawn: the three materials are more susceptible to corrosion fatigue in the Cl<sup>−</sup> environment, and the higher the Cl<sup>−</sup> concentration, the greater the likelihood of fracture caused by corrosion fatigue for these three materials. By analyzing the surface roughness, dimples, and cracks in the microstructure, it is found that 316L stainless steel is highly sensitive to Cl<sup>−</sup> corrosion under cyclic stress, and Q235 galvanized steel is more resistant to Cl<sup>−</sup>. By plotting the stress fatigue life curve of Q235 galvanized steel, it is found that the corrosion fatigue life decreases as the Cl<sup>−</sup> concentration increases. For wire clips in areas with severe Cl<sup>−</sup> pollution, Q235 galvanized steel should be selected to achieve the best anti-corrosion fatigue effect; at the same time, the original parts should be repaired or replaced in a timely manner based on the predicted corrosion fatigue life.
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spelling doaj.art-c5139f460dff4e9dac1e73928f9809ca2023-11-16T19:02:00ZengMDPI AGAtmosphere2073-44332023-01-0114223710.3390/atmos14020237The Effect of Atmospheric Chloride Ions on the Corrosion Fatigue of Metal Wire Clips in Power GridsYifeng Zhang0Wei Chen1Hanbing Yan2Xuefeng Wang3Hanping Zhang4Shijing Wu5Electric Power Research Institute of State Grid Shanxi Electric Power Company, Taiyuan 030029, ChinaThe Institute of Technological Sciences, Wuhan University, Wuhan 430072, ChinaElectric Power Research Institute of State Grid Shanxi Electric Power Company, Taiyuan 030029, ChinaElectric Power Research Institute of State Grid Shanxi Electric Power Company, Taiyuan 030029, ChinaElectric Power Research Institute of State Grid Shanxi Electric Power Company, Taiyuan 030029, ChinaThe Institute of Technological Sciences, Wuhan University, Wuhan 430072, ChinaCorrosion fatigue is an important factor that limits the life of grid materials including wire clips. In order to study the effect of corrosion fatigue and to select suitable grid steels, this paper focuses on the corrosion fatigue properties of Q235 carbon steel, Q235 galvanized steel, and 316L stainless steel in the corrosive environments of air, 2wt% NaCl, 5wt% NaCl, and 8wt% NaCl. Through the fatigue test in the corrosive environment, and the surface morphology scanning and microstructure observation of the fracture, the following conclusions are drawn: the three materials are more susceptible to corrosion fatigue in the Cl<sup>−</sup> environment, and the higher the Cl<sup>−</sup> concentration, the greater the likelihood of fracture caused by corrosion fatigue for these three materials. By analyzing the surface roughness, dimples, and cracks in the microstructure, it is found that 316L stainless steel is highly sensitive to Cl<sup>−</sup> corrosion under cyclic stress, and Q235 galvanized steel is more resistant to Cl<sup>−</sup>. By plotting the stress fatigue life curve of Q235 galvanized steel, it is found that the corrosion fatigue life decreases as the Cl<sup>−</sup> concentration increases. For wire clips in areas with severe Cl<sup>−</sup> pollution, Q235 galvanized steel should be selected to achieve the best anti-corrosion fatigue effect; at the same time, the original parts should be repaired or replaced in a timely manner based on the predicted corrosion fatigue life.https://www.mdpi.com/2073-4433/14/2/237corrosion fatiguechloride ionssteel fatiguewire clipspower grids
spellingShingle Yifeng Zhang
Wei Chen
Hanbing Yan
Xuefeng Wang
Hanping Zhang
Shijing Wu
The Effect of Atmospheric Chloride Ions on the Corrosion Fatigue of Metal Wire Clips in Power Grids
Atmosphere
corrosion fatigue
chloride ions
steel fatigue
wire clips
power grids
title The Effect of Atmospheric Chloride Ions on the Corrosion Fatigue of Metal Wire Clips in Power Grids
title_full The Effect of Atmospheric Chloride Ions on the Corrosion Fatigue of Metal Wire Clips in Power Grids
title_fullStr The Effect of Atmospheric Chloride Ions on the Corrosion Fatigue of Metal Wire Clips in Power Grids
title_full_unstemmed The Effect of Atmospheric Chloride Ions on the Corrosion Fatigue of Metal Wire Clips in Power Grids
title_short The Effect of Atmospheric Chloride Ions on the Corrosion Fatigue of Metal Wire Clips in Power Grids
title_sort effect of atmospheric chloride ions on the corrosion fatigue of metal wire clips in power grids
topic corrosion fatigue
chloride ions
steel fatigue
wire clips
power grids
url https://www.mdpi.com/2073-4433/14/2/237
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