Identification and Prioritization of Risk Factors in an Electrical Generator Based on the Hybrid FMEA Framework

The oil and gas industry is looking for ways to accurately identify and prioritize the failure modes (FMs) of the equipment. Failure mode and effect analysis (FMEA) is the most important tool used in the maintenance approach for the prevention of malfunctioning of the equipment. Current developments...

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Main Authors: Moath Alrifaey, Tang Sai Hong, Eris Elianddy Supeni, Azizan As’arry, Chun Kit Ang
Format: Article
Language:English
Published: MDPI AG 2019-02-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/12/4/649
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author Moath Alrifaey
Tang Sai Hong
Eris Elianddy Supeni
Azizan As’arry
Chun Kit Ang
author_facet Moath Alrifaey
Tang Sai Hong
Eris Elianddy Supeni
Azizan As’arry
Chun Kit Ang
author_sort Moath Alrifaey
collection DOAJ
description The oil and gas industry is looking for ways to accurately identify and prioritize the failure modes (FMs) of the equipment. Failure mode and effect analysis (FMEA) is the most important tool used in the maintenance approach for the prevention of malfunctioning of the equipment. Current developments in the FMEA technique are mainly focused on addressing the drawbacks of the conventional risk priority number calculations, but the group effects and interrelationships of FMs on other measurements are neglected. In the present study, a hybrid distribution risk assessment framework was proposed to fill these gaps based on the combination of modified linguistic FMEA (LFMEA), Analytic Network Process (ANP), and Decision Making Trial and Evaluation Laboratory (DEMATEL) techniques. The hybrid framework of FMEA was conducted in a hazardous environment at a power generation unit in an oil and gas plant located in Yemen. The results show that mechanical and gas leakage FM in electrical generators posed a greater risk, which critically affects other FMs within the plant. It was observed that the suggested framework produced a precise ranking of FMs, with a clear relationship among FMs. Also, the comparisons of the proposed framework with previous studies demonstrated the multidisciplinary applications of the present framework.
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spelling doaj.art-c565d1f3fc6b492688965f82e4bf65152022-12-22T03:10:35ZengMDPI AGEnergies1996-10732019-02-0112464910.3390/en12040649en12040649Identification and Prioritization of Risk Factors in an Electrical Generator Based on the Hybrid FMEA FrameworkMoath Alrifaey0Tang Sai Hong1Eris Elianddy Supeni2Azizan As’arry3Chun Kit Ang4Department of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Putra Malaysia, Serdang 43400, Selangor, MalaysiaDepartment of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Putra Malaysia, Serdang 43400, Selangor, MalaysiaDepartment of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Putra Malaysia, Serdang 43400, Selangor, MalaysiaDepartment of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Putra Malaysia, Serdang 43400, Selangor, MalaysiaDepartment of Mechanical Engineering, Faculty of Engineering, UCSI University, Taman Connaught, Kuala Lumpur 56000, MalaysiaThe oil and gas industry is looking for ways to accurately identify and prioritize the failure modes (FMs) of the equipment. Failure mode and effect analysis (FMEA) is the most important tool used in the maintenance approach for the prevention of malfunctioning of the equipment. Current developments in the FMEA technique are mainly focused on addressing the drawbacks of the conventional risk priority number calculations, but the group effects and interrelationships of FMs on other measurements are neglected. In the present study, a hybrid distribution risk assessment framework was proposed to fill these gaps based on the combination of modified linguistic FMEA (LFMEA), Analytic Network Process (ANP), and Decision Making Trial and Evaluation Laboratory (DEMATEL) techniques. The hybrid framework of FMEA was conducted in a hazardous environment at a power generation unit in an oil and gas plant located in Yemen. The results show that mechanical and gas leakage FM in electrical generators posed a greater risk, which critically affects other FMs within the plant. It was observed that the suggested framework produced a precise ranking of FMs, with a clear relationship among FMs. Also, the comparisons of the proposed framework with previous studies demonstrated the multidisciplinary applications of the present framework.https://www.mdpi.com/1996-1073/12/4/649Analytic Network Process (ANP)Decision Making Trial and Evaluation (DEMATE)electrical generatorsfailure modeslinguistic FMEAoil and gas industry
spellingShingle Moath Alrifaey
Tang Sai Hong
Eris Elianddy Supeni
Azizan As’arry
Chun Kit Ang
Identification and Prioritization of Risk Factors in an Electrical Generator Based on the Hybrid FMEA Framework
Energies
Analytic Network Process (ANP)
Decision Making Trial and Evaluation (DEMATE)
electrical generators
failure modes
linguistic FMEA
oil and gas industry
title Identification and Prioritization of Risk Factors in an Electrical Generator Based on the Hybrid FMEA Framework
title_full Identification and Prioritization of Risk Factors in an Electrical Generator Based on the Hybrid FMEA Framework
title_fullStr Identification and Prioritization of Risk Factors in an Electrical Generator Based on the Hybrid FMEA Framework
title_full_unstemmed Identification and Prioritization of Risk Factors in an Electrical Generator Based on the Hybrid FMEA Framework
title_short Identification and Prioritization of Risk Factors in an Electrical Generator Based on the Hybrid FMEA Framework
title_sort identification and prioritization of risk factors in an electrical generator based on the hybrid fmea framework
topic Analytic Network Process (ANP)
Decision Making Trial and Evaluation (DEMATE)
electrical generators
failure modes
linguistic FMEA
oil and gas industry
url https://www.mdpi.com/1996-1073/12/4/649
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