Main Parameter Design of Disc Milling Cutter for Machining Equal-Base Circle Bevel Gear

According to the theory and machining principle with disc milling cutter of the equal-base circle bevel gear, the mathematical model of disc milling cutter is established, the principle of machining equal-base circle bevel gear with disc milling cutter is analyzed, and the design methods of axial se...

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Main Authors: Bin Wang, Kai Xu, Shuo Chen, Xinfeng Duan, Shutao Zhang
Format: Article
Language:English
Published: Hindawi Limited 2022-01-01
Series:Shock and Vibration
Online Access:http://dx.doi.org/10.1155/2022/3837020
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author Bin Wang
Kai Xu
Shuo Chen
Xinfeng Duan
Shutao Zhang
author_facet Bin Wang
Kai Xu
Shuo Chen
Xinfeng Duan
Shutao Zhang
author_sort Bin Wang
collection DOAJ
description According to the theory and machining principle with disc milling cutter of the equal-base circle bevel gear, the mathematical model of disc milling cutter is established, the principle of machining equal-base circle bevel gear with disc milling cutter is analyzed, and the design methods of axial section profile and the parameters of disc milling cutter are studied, respectively. The reason of interference between the disc milling cutter and tooth surface during machining is studied, based on the tool motion analysis. According to the coordinate change of cutter axial section in the cutter rotation movement and the corresponding rule of coordinate between the cutter surface point and the corresponding point on tooth surface, the internal interference mechanism is analyzed. For the overcut interference in machining movement, a judgment method is proposed based on the rotation and comparison of cutter axial profile coordinates. Finally, through the processing experiment, the reasonable selection method of design parameters and the validity of judgment method are verified.
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spelling doaj.art-c58abe01881f4bedb3e1fadb6a8294fa2022-12-22T04:10:12ZengHindawi LimitedShock and Vibration1875-92032022-01-01202210.1155/2022/3837020Main Parameter Design of Disc Milling Cutter for Machining Equal-Base Circle Bevel GearBin Wang0Kai Xu1Shuo Chen2Xinfeng Duan3Shutao Zhang4School of Mechatronics EngineeringSchool of Mechatronics EngineeringSchool of Mechatronics EngineeringSchool of Mechatronics EngineeringSchool of Mechatronics EngineeringAccording to the theory and machining principle with disc milling cutter of the equal-base circle bevel gear, the mathematical model of disc milling cutter is established, the principle of machining equal-base circle bevel gear with disc milling cutter is analyzed, and the design methods of axial section profile and the parameters of disc milling cutter are studied, respectively. The reason of interference between the disc milling cutter and tooth surface during machining is studied, based on the tool motion analysis. According to the coordinate change of cutter axial section in the cutter rotation movement and the corresponding rule of coordinate between the cutter surface point and the corresponding point on tooth surface, the internal interference mechanism is analyzed. For the overcut interference in machining movement, a judgment method is proposed based on the rotation and comparison of cutter axial profile coordinates. Finally, through the processing experiment, the reasonable selection method of design parameters and the validity of judgment method are verified.http://dx.doi.org/10.1155/2022/3837020
spellingShingle Bin Wang
Kai Xu
Shuo Chen
Xinfeng Duan
Shutao Zhang
Main Parameter Design of Disc Milling Cutter for Machining Equal-Base Circle Bevel Gear
Shock and Vibration
title Main Parameter Design of Disc Milling Cutter for Machining Equal-Base Circle Bevel Gear
title_full Main Parameter Design of Disc Milling Cutter for Machining Equal-Base Circle Bevel Gear
title_fullStr Main Parameter Design of Disc Milling Cutter for Machining Equal-Base Circle Bevel Gear
title_full_unstemmed Main Parameter Design of Disc Milling Cutter for Machining Equal-Base Circle Bevel Gear
title_short Main Parameter Design of Disc Milling Cutter for Machining Equal-Base Circle Bevel Gear
title_sort main parameter design of disc milling cutter for machining equal base circle bevel gear
url http://dx.doi.org/10.1155/2022/3837020
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