Biomimetic Design and Topology Optimization of Discontinuous Carbon Fiber-Reinforced Composite Lattice Structures

The ever-increasing requirements for structural performance drive the research and development of lighter, stronger, tougher, and multifunctional composite materials, especially, the lattice structures, heterogeneities, or hybrid compositions have attracted great interest from the materials research...

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Main Author: Zhong Hu
Format: Article
Language:English
Published: MDPI AG 2023-04-01
Series:Biomimetics
Subjects:
Online Access:https://www.mdpi.com/2313-7673/8/2/148
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author Zhong Hu
author_facet Zhong Hu
author_sort Zhong Hu
collection DOAJ
description The ever-increasing requirements for structural performance drive the research and development of lighter, stronger, tougher, and multifunctional composite materials, especially, the lattice structures, heterogeneities, or hybrid compositions have attracted great interest from the materials research community. If it is pushed to the extreme, these concepts can consist of highly controlled lattice structures subject to biomimetic material design and topology optimization (TO). However, the strong coupling among the composition and the topology of the porous microstructure hinders the conventional trial-and-error approaches. In this work, discontinuous carbon fiber-reinforced polymer matrix composite materials were adopted for structural design. A three-dimensional (3D) periodic lattice block inspired by cuttlefish bone combined with computer modeling-based topology optimization was proposed. Through computer modeling, complex 3D periodic lattice blocks with various porosities were topologically optimized and realized, and the mechanical properties of the topology-optimized lattice structures were characterized by computer modeling. The results of this work were compared with other similar designs and experiments to validate the effectiveness of the proposed method. The proposed approach provides a design tool for more affordable and higher-performance structural materials.
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spelling doaj.art-c59035b2099c4f8481976eb5040604832023-11-18T09:28:24ZengMDPI AGBiomimetics2313-76732023-04-018214810.3390/biomimetics8020148Biomimetic Design and Topology Optimization of Discontinuous Carbon Fiber-Reinforced Composite Lattice StructuresZhong Hu0Department of Mechanical Engineering, South Dakota State University, Brookings, SD 57007, USAThe ever-increasing requirements for structural performance drive the research and development of lighter, stronger, tougher, and multifunctional composite materials, especially, the lattice structures, heterogeneities, or hybrid compositions have attracted great interest from the materials research community. If it is pushed to the extreme, these concepts can consist of highly controlled lattice structures subject to biomimetic material design and topology optimization (TO). However, the strong coupling among the composition and the topology of the porous microstructure hinders the conventional trial-and-error approaches. In this work, discontinuous carbon fiber-reinforced polymer matrix composite materials were adopted for structural design. A three-dimensional (3D) periodic lattice block inspired by cuttlefish bone combined with computer modeling-based topology optimization was proposed. Through computer modeling, complex 3D periodic lattice blocks with various porosities were topologically optimized and realized, and the mechanical properties of the topology-optimized lattice structures were characterized by computer modeling. The results of this work were compared with other similar designs and experiments to validate the effectiveness of the proposed method. The proposed approach provides a design tool for more affordable and higher-performance structural materials.https://www.mdpi.com/2313-7673/8/2/148biomimeticstopology optimization (TO)computer modelingdiscontinuous carbon fibers (DiCFs)carbon fiber-reinforced polymer composites (CFRPCs)lattice structure
spellingShingle Zhong Hu
Biomimetic Design and Topology Optimization of Discontinuous Carbon Fiber-Reinforced Composite Lattice Structures
Biomimetics
biomimetics
topology optimization (TO)
computer modeling
discontinuous carbon fibers (DiCFs)
carbon fiber-reinforced polymer composites (CFRPCs)
lattice structure
title Biomimetic Design and Topology Optimization of Discontinuous Carbon Fiber-Reinforced Composite Lattice Structures
title_full Biomimetic Design and Topology Optimization of Discontinuous Carbon Fiber-Reinforced Composite Lattice Structures
title_fullStr Biomimetic Design and Topology Optimization of Discontinuous Carbon Fiber-Reinforced Composite Lattice Structures
title_full_unstemmed Biomimetic Design and Topology Optimization of Discontinuous Carbon Fiber-Reinforced Composite Lattice Structures
title_short Biomimetic Design and Topology Optimization of Discontinuous Carbon Fiber-Reinforced Composite Lattice Structures
title_sort biomimetic design and topology optimization of discontinuous carbon fiber reinforced composite lattice structures
topic biomimetics
topology optimization (TO)
computer modeling
discontinuous carbon fibers (DiCFs)
carbon fiber-reinforced polymer composites (CFRPCs)
lattice structure
url https://www.mdpi.com/2313-7673/8/2/148
work_keys_str_mv AT zhonghu biomimeticdesignandtopologyoptimizationofdiscontinuouscarbonfiberreinforcedcompositelatticestructures