Generating micro/nanostructures on magnesium alloy surface using ultraprecision diamond surface texturing process

The lightness and high strength-to-weight ratio of the magnesium alloy have attracted more interest in various applications. However, micro/nanostructure generation on their surfaces remains a challenge due to the flammability and ignition. Motivated by this, this study proposed a machining process,...

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Main Authors: Hanheng Du, Mengnan Jiang, Zuankai Wang, Zhiwei Zhu, Suet To
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2023-04-01
Series:Journal of Magnesium and Alloys
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2213956722001888
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author Hanheng Du
Mengnan Jiang
Zuankai Wang
Zhiwei Zhu
Suet To
author_facet Hanheng Du
Mengnan Jiang
Zuankai Wang
Zhiwei Zhu
Suet To
author_sort Hanheng Du
collection DOAJ
description The lightness and high strength-to-weight ratio of the magnesium alloy have attracted more interest in various applications. However, micro/nanostructure generation on their surfaces remains a challenge due to the flammability and ignition. Motivated by this, this study proposed a machining process, named the ultraprecision diamond surface texturing process, to machine the micro/nanostructures on magnesium alloy surfaces. Experimental results showed the various microstructures and sawtooth-shaped nanostructures were successfully generated on the AZ31B magnesium alloy surfaces, demonstrating the effectiveness of this proposed machining process. Furthermore, sawtooth-shaped nanostructures had the function of inducing the optical effect and generating different colors on workpiece surfaces. The colorful letter and colorful flower image were clearly viewed on magnesium alloy surfaces. The corresponding cutting force, chip morphology, and tool wear were systematically investigated to understand the machining mechanism of micro/nanostructures on magnesium alloy surfaces. The proposed machining process can further improve the performances of the magnesium alloy and extend its functions to other fields, such as optics.
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spelling doaj.art-c5be7d9584f84523a1ed8d4ed461433a2023-06-03T04:22:05ZengKeAi Communications Co., Ltd.Journal of Magnesium and Alloys2213-95672023-04-0111414721483Generating micro/nanostructures on magnesium alloy surface using ultraprecision diamond surface texturing processHanheng Du0Mengnan Jiang1Zuankai Wang2Zhiwei Zhu3Suet To4State Key Laboratory of Ultra-Precision Machining Technology, Department of Industrial and Systems Engineering, The Hong Kong Polytechnic University, Hong Kong, ChinaDepartment of Mechanical Engineering, City University of Hong Kong, Hong Kong, ChinaDepartment of Mechanical Engineering, City University of Hong Kong, Hong Kong, ChinaSchool of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing, China; Corresponding authors.State Key Laboratory of Ultra-Precision Machining Technology, Department of Industrial and Systems Engineering, The Hong Kong Polytechnic University, Hong Kong, China; Corresponding authors.The lightness and high strength-to-weight ratio of the magnesium alloy have attracted more interest in various applications. However, micro/nanostructure generation on their surfaces remains a challenge due to the flammability and ignition. Motivated by this, this study proposed a machining process, named the ultraprecision diamond surface texturing process, to machine the micro/nanostructures on magnesium alloy surfaces. Experimental results showed the various microstructures and sawtooth-shaped nanostructures were successfully generated on the AZ31B magnesium alloy surfaces, demonstrating the effectiveness of this proposed machining process. Furthermore, sawtooth-shaped nanostructures had the function of inducing the optical effect and generating different colors on workpiece surfaces. The colorful letter and colorful flower image were clearly viewed on magnesium alloy surfaces. The corresponding cutting force, chip morphology, and tool wear were systematically investigated to understand the machining mechanism of micro/nanostructures on magnesium alloy surfaces. The proposed machining process can further improve the performances of the magnesium alloy and extend its functions to other fields, such as optics.http://www.sciencedirect.com/science/article/pii/S2213956722001888Magnesium alloyMicro/nanostructureUltraprecision diamond surface texturingCutting forceChip morphologyStructural color
spellingShingle Hanheng Du
Mengnan Jiang
Zuankai Wang
Zhiwei Zhu
Suet To
Generating micro/nanostructures on magnesium alloy surface using ultraprecision diamond surface texturing process
Journal of Magnesium and Alloys
Magnesium alloy
Micro/nanostructure
Ultraprecision diamond surface texturing
Cutting force
Chip morphology
Structural color
title Generating micro/nanostructures on magnesium alloy surface using ultraprecision diamond surface texturing process
title_full Generating micro/nanostructures on magnesium alloy surface using ultraprecision diamond surface texturing process
title_fullStr Generating micro/nanostructures on magnesium alloy surface using ultraprecision diamond surface texturing process
title_full_unstemmed Generating micro/nanostructures on magnesium alloy surface using ultraprecision diamond surface texturing process
title_short Generating micro/nanostructures on magnesium alloy surface using ultraprecision diamond surface texturing process
title_sort generating micro nanostructures on magnesium alloy surface using ultraprecision diamond surface texturing process
topic Magnesium alloy
Micro/nanostructure
Ultraprecision diamond surface texturing
Cutting force
Chip morphology
Structural color
url http://www.sciencedirect.com/science/article/pii/S2213956722001888
work_keys_str_mv AT hanhengdu generatingmicronanostructuresonmagnesiumalloysurfaceusingultraprecisiondiamondsurfacetexturingprocess
AT mengnanjiang generatingmicronanostructuresonmagnesiumalloysurfaceusingultraprecisiondiamondsurfacetexturingprocess
AT zuankaiwang generatingmicronanostructuresonmagnesiumalloysurfaceusingultraprecisiondiamondsurfacetexturingprocess
AT zhiweizhu generatingmicronanostructuresonmagnesiumalloysurfaceusingultraprecisiondiamondsurfacetexturingprocess
AT suetto generatingmicronanostructuresonmagnesiumalloysurfaceusingultraprecisiondiamondsurfacetexturingprocess