Experimental and Simulation Studies of Strength and Fracture Behaviors of Wind Turbine Bearing Steel Processed by High Pressure Torsion

White structure flaking (WSF) has been found to be one of the failure modes in bearing steels under rolling contacts through the formation of cracks associated with a microstructural change called white etching area (WEA). In the present research, the effects of the high-pressure torsion (HPT) proce...

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Main Authors: Ning Wang, Luis V. Wilches Peña, Ling Wang, B. G. Mellor, Yi Huang
Format: Article
Language:English
Published: MDPI AG 2016-12-01
Series:Energies
Subjects:
Online Access:http://www.mdpi.com/1996-1073/9/12/1033
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author Ning Wang
Luis V. Wilches Peña
Ling Wang
B. G. Mellor
Yi Huang
author_facet Ning Wang
Luis V. Wilches Peña
Ling Wang
B. G. Mellor
Yi Huang
author_sort Ning Wang
collection DOAJ
description White structure flaking (WSF) has been found to be one of the failure modes in bearing steels under rolling contacts through the formation of cracks associated with a microstructural change called white etching area (WEA). In the present research, the effects of the high-pressure torsion (HPT) process on the microstructure and mechanical properties of an AISI 52100 alloy are studied. An annealed AISI 52100 was subjected to high-pressure torsion at room temperature under a pressure of up to ~6 GPa for up to three turns. Finite-element modeling (FEM) was used to simulate the process under high-pressure torsion and quasi-constrained conditions to reveal the material property changes occurring in HPT. Scanning electron microscopy and microhardness testing after processing were used to investigate the microstructural and mechanical property evolution of the steel. Strain induced microstructural transformations occur and affect the mechanical properties in a similar way to the well-known white etching area (WEA) found beneath the surface of wind turbine bearings. Here, HPT is used to study the feasibility of creating microstructural changes that are similar to WEA. This paper presents the preliminary results of using HPT to produce WEAs.
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spelling doaj.art-c5d5520498a54c388c8bdab9e9c66e832022-12-22T04:22:37ZengMDPI AGEnergies1996-10732016-12-01912103310.3390/en9121033en9121033Experimental and Simulation Studies of Strength and Fracture Behaviors of Wind Turbine Bearing Steel Processed by High Pressure TorsionNing Wang0Luis V. Wilches Peña1Ling Wang2B. G. Mellor3Yi Huang4Key Laboratory of Pressure Systems and Safety, Ministry of Education, East China University of Science and Technology, 200237 Shanghai, ChinaNational Center for Advanced Tribology at Southampton (NCATS), University of Southampton, Southampton SO17 1BJ, UKNational Center for Advanced Tribology at Southampton (NCATS), University of Southampton, Southampton SO17 1BJ, UKMaterials Research Group, Faculty of Engineering and the Environment, University of Southampton, Southampton SO17 1BJ, UKMaterials Research Group, Faculty of Engineering and the Environment, University of Southampton, Southampton SO17 1BJ, UKWhite structure flaking (WSF) has been found to be one of the failure modes in bearing steels under rolling contacts through the formation of cracks associated with a microstructural change called white etching area (WEA). In the present research, the effects of the high-pressure torsion (HPT) process on the microstructure and mechanical properties of an AISI 52100 alloy are studied. An annealed AISI 52100 was subjected to high-pressure torsion at room temperature under a pressure of up to ~6 GPa for up to three turns. Finite-element modeling (FEM) was used to simulate the process under high-pressure torsion and quasi-constrained conditions to reveal the material property changes occurring in HPT. Scanning electron microscopy and microhardness testing after processing were used to investigate the microstructural and mechanical property evolution of the steel. Strain induced microstructural transformations occur and affect the mechanical properties in a similar way to the well-known white etching area (WEA) found beneath the surface of wind turbine bearings. Here, HPT is used to study the feasibility of creating microstructural changes that are similar to WEA. This paper presents the preliminary results of using HPT to produce WEAs.http://www.mdpi.com/1996-1073/9/12/1033high pressure torsion (HPT)microstructuremechanical propertieswhite etching area (WEA)
spellingShingle Ning Wang
Luis V. Wilches Peña
Ling Wang
B. G. Mellor
Yi Huang
Experimental and Simulation Studies of Strength and Fracture Behaviors of Wind Turbine Bearing Steel Processed by High Pressure Torsion
Energies
high pressure torsion (HPT)
microstructure
mechanical properties
white etching area (WEA)
title Experimental and Simulation Studies of Strength and Fracture Behaviors of Wind Turbine Bearing Steel Processed by High Pressure Torsion
title_full Experimental and Simulation Studies of Strength and Fracture Behaviors of Wind Turbine Bearing Steel Processed by High Pressure Torsion
title_fullStr Experimental and Simulation Studies of Strength and Fracture Behaviors of Wind Turbine Bearing Steel Processed by High Pressure Torsion
title_full_unstemmed Experimental and Simulation Studies of Strength and Fracture Behaviors of Wind Turbine Bearing Steel Processed by High Pressure Torsion
title_short Experimental and Simulation Studies of Strength and Fracture Behaviors of Wind Turbine Bearing Steel Processed by High Pressure Torsion
title_sort experimental and simulation studies of strength and fracture behaviors of wind turbine bearing steel processed by high pressure torsion
topic high pressure torsion (HPT)
microstructure
mechanical properties
white etching area (WEA)
url http://www.mdpi.com/1996-1073/9/12/1033
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