Design and Testing of Accurate Dicing Control System for Fruits and Vegetables

It is hard to control the dicing size of current fresh-cutting devices for fruits and vegetables precisely, and this can be influenced by complex working environments. This paper looks at traditional three-dimensional fresh-cutting machines and, apart from analyzing the force-and-motion equation to...

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Main Authors: Song Mei, Fengque Pei, Zhiyu Song, Yifei Tong
Format: Article
Language:English
Published: MDPI AG 2022-09-01
Series:Actuators
Subjects:
Online Access:https://www.mdpi.com/2076-0825/11/9/252
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author Song Mei
Fengque Pei
Zhiyu Song
Yifei Tong
author_facet Song Mei
Fengque Pei
Zhiyu Song
Yifei Tong
author_sort Song Mei
collection DOAJ
description It is hard to control the dicing size of current fresh-cutting devices for fruits and vegetables precisely, and this can be influenced by complex working environments. This paper looks at traditional three-dimensional fresh-cutting machines and, apart from analyzing the force-and-motion equation to determine the minimum rotational speed of the roller, the cross-cutting tool’s independent drive system, the speed detection system of the material before dicing, and shaft-speed monitoring have also been analyzed in order to develop precise control technology for three-dimensional fruit and vegetable dicing by considering dicing input-speed detection and by fine-tuning the cross-cutting tool’s dicing speed. Performance tests are carried out on the prototype before and after improvement. The results show that when the size of carrots and potatoes was 11 mm × 10 mm × 10 mm and 11 mm × 10 mm × 12 mm, the slice thickness and strip thickness error before improvement were 20% and 5%, respectively. Due to the structural limitations, the slice error was large, but the strip error as ideal. The dicing error was greater than 15% due to the different damping coefficients of the materials and the variable speed movement. After the adjustment, the overall dicing error was less than 10%, and the accuracy and stability were higher.
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spelling doaj.art-c5e84a0d1e2b47c7bc6403575de4639f2023-11-23T14:29:13ZengMDPI AGActuators2076-08252022-09-0111925210.3390/act11090252Design and Testing of Accurate Dicing Control System for Fruits and VegetablesSong Mei0Fengque Pei1Zhiyu Song2Yifei Tong3Nanjing Institute of Agricultural Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing 210014, ChinaCollege of Mechanical and Electrical Engineering, Hohai University, Changzhou 213022, ChinaNanjing Institute of Agricultural Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing 210014, ChinaSchool of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing 210094, ChinaIt is hard to control the dicing size of current fresh-cutting devices for fruits and vegetables precisely, and this can be influenced by complex working environments. This paper looks at traditional three-dimensional fresh-cutting machines and, apart from analyzing the force-and-motion equation to determine the minimum rotational speed of the roller, the cross-cutting tool’s independent drive system, the speed detection system of the material before dicing, and shaft-speed monitoring have also been analyzed in order to develop precise control technology for three-dimensional fruit and vegetable dicing by considering dicing input-speed detection and by fine-tuning the cross-cutting tool’s dicing speed. Performance tests are carried out on the prototype before and after improvement. The results show that when the size of carrots and potatoes was 11 mm × 10 mm × 10 mm and 11 mm × 10 mm × 12 mm, the slice thickness and strip thickness error before improvement were 20% and 5%, respectively. Due to the structural limitations, the slice error was large, but the strip error as ideal. The dicing error was greater than 15% due to the different damping coefficients of the materials and the variable speed movement. After the adjustment, the overall dicing error was less than 10%, and the accuracy and stability were higher.https://www.mdpi.com/2076-0825/11/9/252fruits and vegetablesdicingstrip cuttingslicingerror
spellingShingle Song Mei
Fengque Pei
Zhiyu Song
Yifei Tong
Design and Testing of Accurate Dicing Control System for Fruits and Vegetables
Actuators
fruits and vegetables
dicing
strip cutting
slicing
error
title Design and Testing of Accurate Dicing Control System for Fruits and Vegetables
title_full Design and Testing of Accurate Dicing Control System for Fruits and Vegetables
title_fullStr Design and Testing of Accurate Dicing Control System for Fruits and Vegetables
title_full_unstemmed Design and Testing of Accurate Dicing Control System for Fruits and Vegetables
title_short Design and Testing of Accurate Dicing Control System for Fruits and Vegetables
title_sort design and testing of accurate dicing control system for fruits and vegetables
topic fruits and vegetables
dicing
strip cutting
slicing
error
url https://www.mdpi.com/2076-0825/11/9/252
work_keys_str_mv AT songmei designandtestingofaccuratedicingcontrolsystemforfruitsandvegetables
AT fengquepei designandtestingofaccuratedicingcontrolsystemforfruitsandvegetables
AT zhiyusong designandtestingofaccuratedicingcontrolsystemforfruitsandvegetables
AT yifeitong designandtestingofaccuratedicingcontrolsystemforfruitsandvegetables