Experimental and Numerical Assessments of New Concrete Dry Connections concerning Potentials of the Robotic Subtractive Manufacturing Technique

The efficient utilization of robotic construction of structures requires a review of structural material, elements and details, while traditional construction methods face difficulties in producing some dry concrete joints, robotic methods can manufacture them efficiently. With the rapid advancement...

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Main Authors: Abtin Baghdadi, Mahmoud Heristchian, Lukas Ledderose, Harald Kloft
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Buildings
Subjects:
Online Access:https://www.mdpi.com/2075-5309/13/1/210
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author Abtin Baghdadi
Mahmoud Heristchian
Lukas Ledderose
Harald Kloft
author_facet Abtin Baghdadi
Mahmoud Heristchian
Lukas Ledderose
Harald Kloft
author_sort Abtin Baghdadi
collection DOAJ
description The efficient utilization of robotic construction of structures requires a review of structural material, elements and details, while traditional construction methods face difficulties in producing some dry concrete joints, robotic methods can manufacture them efficiently. With the rapid advancement of new construction methods, more effort should be directed towards developing new types of joints manufactureable by Additive Manufacturing (AM) methods. Accordingly, considering the potentials of robotic techniques, this article proposes eight new concrete dry joints. Concrete portal frames with two identical joints at the end of the beam are cast and evaluated under bending and shear. The performance of each joint, evaluated by experimental and numerical studies based on the crack distribution and stresses, was discussed. Furthermore, various aspects of the process of robotic subtractive manufacturing of the connections are discussed through the selected printed/milled geometries; likewise, geometrical accuracy by microscanning was measured, proving this technique’s capability (methodology). Based on findings, some proposed joints that can be manufactured entirely and quickly by robotic additive and subtractive techniques structurally can produce the full strength of the monolithic reference section. The range of the capacities and initial stiffness is, accordingly, [50%, 106%] and [51%, 124%] of the monolithic elements.
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spelling doaj.art-c6303a057a654260b9660fc507ecabda2023-11-30T21:31:25ZengMDPI AGBuildings2075-53092023-01-0113121010.3390/buildings13010210Experimental and Numerical Assessments of New Concrete Dry Connections concerning Potentials of the Robotic Subtractive Manufacturing TechniqueAbtin Baghdadi0Mahmoud Heristchian1Lukas Ledderose2Harald Kloft3Department of Architecture Civil Engineering and Environmental Sciences, Institute of Structural Design, Technical University of Braunschweig, 38092 Braunschweig, GermanyDepartment of Civil Engineering, South Tehran Branch, Islamic Azad University, Tehran 1477893855, IranDepartment of Architecture Civil Engineering and Environmental Sciences, Institute of Structural Design, Technical University of Braunschweig, 38092 Braunschweig, GermanyDepartment of Architecture Civil Engineering and Environmental Sciences, Institute of Structural Design, Technical University of Braunschweig, 38092 Braunschweig, GermanyThe efficient utilization of robotic construction of structures requires a review of structural material, elements and details, while traditional construction methods face difficulties in producing some dry concrete joints, robotic methods can manufacture them efficiently. With the rapid advancement of new construction methods, more effort should be directed towards developing new types of joints manufactureable by Additive Manufacturing (AM) methods. Accordingly, considering the potentials of robotic techniques, this article proposes eight new concrete dry joints. Concrete portal frames with two identical joints at the end of the beam are cast and evaluated under bending and shear. The performance of each joint, evaluated by experimental and numerical studies based on the crack distribution and stresses, was discussed. Furthermore, various aspects of the process of robotic subtractive manufacturing of the connections are discussed through the selected printed/milled geometries; likewise, geometrical accuracy by microscanning was measured, proving this technique’s capability (methodology). Based on findings, some proposed joints that can be manufactured entirely and quickly by robotic additive and subtractive techniques structurally can produce the full strength of the monolithic reference section. The range of the capacities and initial stiffness is, accordingly, [50%, 106%] and [51%, 124%] of the monolithic elements.https://www.mdpi.com/2075-5309/13/1/210prefabricated buildingdry connectionsrobotic millingexperimental testsfinite elementspost-tensioning
spellingShingle Abtin Baghdadi
Mahmoud Heristchian
Lukas Ledderose
Harald Kloft
Experimental and Numerical Assessments of New Concrete Dry Connections concerning Potentials of the Robotic Subtractive Manufacturing Technique
Buildings
prefabricated building
dry connections
robotic milling
experimental tests
finite elements
post-tensioning
title Experimental and Numerical Assessments of New Concrete Dry Connections concerning Potentials of the Robotic Subtractive Manufacturing Technique
title_full Experimental and Numerical Assessments of New Concrete Dry Connections concerning Potentials of the Robotic Subtractive Manufacturing Technique
title_fullStr Experimental and Numerical Assessments of New Concrete Dry Connections concerning Potentials of the Robotic Subtractive Manufacturing Technique
title_full_unstemmed Experimental and Numerical Assessments of New Concrete Dry Connections concerning Potentials of the Robotic Subtractive Manufacturing Technique
title_short Experimental and Numerical Assessments of New Concrete Dry Connections concerning Potentials of the Robotic Subtractive Manufacturing Technique
title_sort experimental and numerical assessments of new concrete dry connections concerning potentials of the robotic subtractive manufacturing technique
topic prefabricated building
dry connections
robotic milling
experimental tests
finite elements
post-tensioning
url https://www.mdpi.com/2075-5309/13/1/210
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AT lukasledderose experimentalandnumericalassessmentsofnewconcretedryconnectionsconcerningpotentialsoftheroboticsubtractivemanufacturingtechnique
AT haraldkloft experimentalandnumericalassessmentsofnewconcretedryconnectionsconcerningpotentialsoftheroboticsubtractivemanufacturingtechnique