Particle-Resolved Computational Fluid Dynamics as the Basis for Thermal Process Intensification of Fixed-Bed Reactors on Multiple Scales

Process intensification of catalytic fixed-bed reactors is of vital interest and can be conducted on different length scales, ranging from the molecular scale to the pellet scale to the plant scale. Particle-resolved computational fluid dynamics (CFD) is used to characterize different reactor design...

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Main Authors: Nico Jurtz, Urvashi Srivastava, Alireza Attari Moghaddam, Matthias Kraume
Format: Article
Language:English
Published: MDPI AG 2021-05-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/10/2913
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author Nico Jurtz
Urvashi Srivastava
Alireza Attari Moghaddam
Matthias Kraume
author_facet Nico Jurtz
Urvashi Srivastava
Alireza Attari Moghaddam
Matthias Kraume
author_sort Nico Jurtz
collection DOAJ
description Process intensification of catalytic fixed-bed reactors is of vital interest and can be conducted on different length scales, ranging from the molecular scale to the pellet scale to the plant scale. Particle-resolved computational fluid dynamics (CFD) is used to characterize different reactor designs regarding optimized heat transport characteristics on the pellet scale. Packings of cylinders, Raschig rings, four-hole cylinders, and spheres were investigated regarding their impact on bed morphology, fluid dynamics, and heat transport, whereby for the latter particle shape, the influence of macroscopic wall structures on the radial heat transport was also studied. Key performance indicators such as the global heat transfer coefficient and the specific pressure drop were evaluated to compare the thermal performance of the different designs. For plant-scale intensification, effective transport parameters that are needed for simplified pseudo-homogeneous two-dimensional plug flow models were determined from the CFD results, and the accuracy of the simplified modeling approach was judged.
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spelling doaj.art-c64bc937baf1450883358e516cce05682023-11-21T20:13:23ZengMDPI AGEnergies1996-10732021-05-011410291310.3390/en14102913Particle-Resolved Computational Fluid Dynamics as the Basis for Thermal Process Intensification of Fixed-Bed Reactors on Multiple ScalesNico Jurtz0Urvashi Srivastava1Alireza Attari Moghaddam2Matthias Kraume3Chemical & Process Engineering, Technische Universität Berlin, Ackerstr. 76, 13355 Berlin, GermanyClariant Corporation, BU Catalysts, 1600 West Hill Street, Louisville, KY 40210, USAClariant Produkte (Deutschland) GmbH, Arabellastr. 4a, 81925 Munich, GermanyChemical & Process Engineering, Technische Universität Berlin, Ackerstr. 76, 13355 Berlin, GermanyProcess intensification of catalytic fixed-bed reactors is of vital interest and can be conducted on different length scales, ranging from the molecular scale to the pellet scale to the plant scale. Particle-resolved computational fluid dynamics (CFD) is used to characterize different reactor designs regarding optimized heat transport characteristics on the pellet scale. Packings of cylinders, Raschig rings, four-hole cylinders, and spheres were investigated regarding their impact on bed morphology, fluid dynamics, and heat transport, whereby for the latter particle shape, the influence of macroscopic wall structures on the radial heat transport was also studied. Key performance indicators such as the global heat transfer coefficient and the specific pressure drop were evaluated to compare the thermal performance of the different designs. For plant-scale intensification, effective transport parameters that are needed for simplified pseudo-homogeneous two-dimensional plug flow models were determined from the CFD results, and the accuracy of the simplified modeling approach was judged.https://www.mdpi.com/1996-1073/14/10/2913fixed-bed reactorwall structurescomplex particle shapesprocess intensificationheat transfer
spellingShingle Nico Jurtz
Urvashi Srivastava
Alireza Attari Moghaddam
Matthias Kraume
Particle-Resolved Computational Fluid Dynamics as the Basis for Thermal Process Intensification of Fixed-Bed Reactors on Multiple Scales
Energies
fixed-bed reactor
wall structures
complex particle shapes
process intensification
heat transfer
title Particle-Resolved Computational Fluid Dynamics as the Basis for Thermal Process Intensification of Fixed-Bed Reactors on Multiple Scales
title_full Particle-Resolved Computational Fluid Dynamics as the Basis for Thermal Process Intensification of Fixed-Bed Reactors on Multiple Scales
title_fullStr Particle-Resolved Computational Fluid Dynamics as the Basis for Thermal Process Intensification of Fixed-Bed Reactors on Multiple Scales
title_full_unstemmed Particle-Resolved Computational Fluid Dynamics as the Basis for Thermal Process Intensification of Fixed-Bed Reactors on Multiple Scales
title_short Particle-Resolved Computational Fluid Dynamics as the Basis for Thermal Process Intensification of Fixed-Bed Reactors on Multiple Scales
title_sort particle resolved computational fluid dynamics as the basis for thermal process intensification of fixed bed reactors on multiple scales
topic fixed-bed reactor
wall structures
complex particle shapes
process intensification
heat transfer
url https://www.mdpi.com/1996-1073/14/10/2913
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