Improved DBSCAN Spindle Bearing Condition Monitoring Method Based on Kurtosis and Sample Entropy

An improved density-based spatial clustering of applications with noise (IDBSCAN) analysis approach based on kurtosis and sample entropy (SE) is presented for the identification of operational state in order to provide accurate monitoring of spindle operation condition. This is because of the low st...

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Main Authors: Yanfei Zhang, Yunhao Li, Lingfei Kong, Qingbo Niu, Yu Bai
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/10/5/363
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author Yanfei Zhang
Yunhao Li
Lingfei Kong
Qingbo Niu
Yu Bai
author_facet Yanfei Zhang
Yunhao Li
Lingfei Kong
Qingbo Niu
Yu Bai
author_sort Yanfei Zhang
collection DOAJ
description An improved density-based spatial clustering of applications with noise (IDBSCAN) analysis approach based on kurtosis and sample entropy (SE) is presented for the identification of operational state in order to provide accurate monitoring of spindle operation condition. This is because of the low strength of the shock signal created by bearing of precision spindle of misalignment or imbalanced load, and the difficulties in extracting shock features. Wavelet noise reduction begins by dividing the recorded vibration data into equal lengths. Features like kurtosis and entropy in the frequency domain are used to generate feature vectors that indicate the bearing operation state. IDBSCAN cluster analysis is then utilized to establish the ideal neighborhood radius (<i>Eps</i>) and the minimum number of objects contained within the neighborhood radius (<i>MinPts</i>) of the vector set, which are combined to identify the bearing operating condition features. Finally, utilizing data from the University of Cincinnati, the approach was validated and assessed, attaining a condition detection accuracy of 99.2%. As a follow-up, the spindle’s vibration characteristics were studied utilizing an unbalanced bearing’s load bench. Bearing state recognition accuracy was 98.4%, 98.4%, and 96.7%, respectively, under mild, medium, and overload circumstances, according to the results of the experimental investigation. Moreover, it shows that conditions of bearings under various unbalanced loads can be precisely monitored using the proposed method without picking up on specific sorts of failures.
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spelling doaj.art-c6534c9703484a1ca95b9a5f402454262023-11-23T11:52:53ZengMDPI AGMachines2075-17022022-05-0110536310.3390/machines10050363Improved DBSCAN Spindle Bearing Condition Monitoring Method Based on Kurtosis and Sample EntropyYanfei Zhang0Yunhao Li1Lingfei Kong2Qingbo Niu3Yu Bai4School of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, ChinaSchool of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, ChinaSchool of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, ChinaLuoyang Bearing Science & Technology Co., Ltd., Luoyang 471039, ChinaAviation Industry Corporation of China Co., Ltd., Xi’an 710089, ChinaAn improved density-based spatial clustering of applications with noise (IDBSCAN) analysis approach based on kurtosis and sample entropy (SE) is presented for the identification of operational state in order to provide accurate monitoring of spindle operation condition. This is because of the low strength of the shock signal created by bearing of precision spindle of misalignment or imbalanced load, and the difficulties in extracting shock features. Wavelet noise reduction begins by dividing the recorded vibration data into equal lengths. Features like kurtosis and entropy in the frequency domain are used to generate feature vectors that indicate the bearing operation state. IDBSCAN cluster analysis is then utilized to establish the ideal neighborhood radius (<i>Eps</i>) and the minimum number of objects contained within the neighborhood radius (<i>MinPts</i>) of the vector set, which are combined to identify the bearing operating condition features. Finally, utilizing data from the University of Cincinnati, the approach was validated and assessed, attaining a condition detection accuracy of 99.2%. As a follow-up, the spindle’s vibration characteristics were studied utilizing an unbalanced bearing’s load bench. Bearing state recognition accuracy was 98.4%, 98.4%, and 96.7%, respectively, under mild, medium, and overload circumstances, according to the results of the experimental investigation. Moreover, it shows that conditions of bearings under various unbalanced loads can be precisely monitored using the proposed method without picking up on specific sorts of failures.https://www.mdpi.com/2075-1702/10/5/363spindle bearingunbalanced loadfrequency domain sample entropyIDBSCANcondition monitoring
spellingShingle Yanfei Zhang
Yunhao Li
Lingfei Kong
Qingbo Niu
Yu Bai
Improved DBSCAN Spindle Bearing Condition Monitoring Method Based on Kurtosis and Sample Entropy
Machines
spindle bearing
unbalanced load
frequency domain sample entropy
IDBSCAN
condition monitoring
title Improved DBSCAN Spindle Bearing Condition Monitoring Method Based on Kurtosis and Sample Entropy
title_full Improved DBSCAN Spindle Bearing Condition Monitoring Method Based on Kurtosis and Sample Entropy
title_fullStr Improved DBSCAN Spindle Bearing Condition Monitoring Method Based on Kurtosis and Sample Entropy
title_full_unstemmed Improved DBSCAN Spindle Bearing Condition Monitoring Method Based on Kurtosis and Sample Entropy
title_short Improved DBSCAN Spindle Bearing Condition Monitoring Method Based on Kurtosis and Sample Entropy
title_sort improved dbscan spindle bearing condition monitoring method based on kurtosis and sample entropy
topic spindle bearing
unbalanced load
frequency domain sample entropy
IDBSCAN
condition monitoring
url https://www.mdpi.com/2075-1702/10/5/363
work_keys_str_mv AT yanfeizhang improveddbscanspindlebearingconditionmonitoringmethodbasedonkurtosisandsampleentropy
AT yunhaoli improveddbscanspindlebearingconditionmonitoringmethodbasedonkurtosisandsampleentropy
AT lingfeikong improveddbscanspindlebearingconditionmonitoringmethodbasedonkurtosisandsampleentropy
AT qingboniu improveddbscanspindlebearingconditionmonitoringmethodbasedonkurtosisandsampleentropy
AT yubai improveddbscanspindlebearingconditionmonitoringmethodbasedonkurtosisandsampleentropy