A Gaussian process regression‐based surrogate model of the varying workpiece dynamics for chatter prediction in milling of thin‐walled structures

Abstract Since the dynamics of thin‐walled structures instantaneously varies during the milling process, accurate and efficient prediction of the in‐process workpiece (IPW) dynamics is critical for the prediction of chatter stability of milling of thin‐walled structures. This article presents a surr...

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Main Authors: Yun Yang, Yang Yang, Manyu Xiao, Min Wan, Weihong Zhang
Format: Article
Language:English
Published: Wiley 2022-03-01
Series:International Journal of Mechanical System Dynamics
Subjects:
Online Access:https://doi.org/10.1002/msd2.12034
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author Yun Yang
Yang Yang
Manyu Xiao
Min Wan
Weihong Zhang
author_facet Yun Yang
Yang Yang
Manyu Xiao
Min Wan
Weihong Zhang
author_sort Yun Yang
collection DOAJ
description Abstract Since the dynamics of thin‐walled structures instantaneously varies during the milling process, accurate and efficient prediction of the in‐process workpiece (IPW) dynamics is critical for the prediction of chatter stability of milling of thin‐walled structures. This article presents a surrogate model of the IPW dynamics of thin‐walled structures by combining Gaussian process regression (GPR) with proper orthogonal decomposition (POD) when IPW dynamics at a large number of cutting positions has to be predicted. The GPR method is used to learn the mapping between a set of the known IPW dynamics and the corresponding cutting positions. POD is used to reduce the order of the matrix assembled by the mode shape vectors at different cutting positions, before the GPR model of the IPW mode shape is established. The computation time of the proposed model is mainly composed of the time taken for predicting a known set of IPW dynamics and the time taken for training GPR models. Simulation shows that the proposed model requires less computation time. Moreover, the accuracy of the proposed model is comparable to that of the existing methods. Comparison between the predicted stability lobe diagram and the experimental results shows that IPW dynamics predicted by the proposed model is accurate enough for predicting the stability of milling of thin‐walled structures.
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spelling doaj.art-c68a378df24149ff9b21e7c6279c3f772022-12-22T00:34:30ZengWileyInternational Journal of Mechanical System Dynamics2767-14022022-03-012111713010.1002/msd2.12034A Gaussian process regression‐based surrogate model of the varying workpiece dynamics for chatter prediction in milling of thin‐walled structuresYun Yang0Yang Yang1Manyu Xiao2Min Wan3Weihong Zhang4School of Mechanical Engineering Northwestern Polytechnical University Xi'an ChinaSchool of Mechanical Engineering Northwestern Polytechnical University Xi'an ChinaSchool of Mathematics and Statistics Northwestern Polytechnical University Xi'an ChinaSchool of Mechanical Engineering Northwestern Polytechnical University Xi'an ChinaSchool of Mechanical Engineering Northwestern Polytechnical University Xi'an ChinaAbstract Since the dynamics of thin‐walled structures instantaneously varies during the milling process, accurate and efficient prediction of the in‐process workpiece (IPW) dynamics is critical for the prediction of chatter stability of milling of thin‐walled structures. This article presents a surrogate model of the IPW dynamics of thin‐walled structures by combining Gaussian process regression (GPR) with proper orthogonal decomposition (POD) when IPW dynamics at a large number of cutting positions has to be predicted. The GPR method is used to learn the mapping between a set of the known IPW dynamics and the corresponding cutting positions. POD is used to reduce the order of the matrix assembled by the mode shape vectors at different cutting positions, before the GPR model of the IPW mode shape is established. The computation time of the proposed model is mainly composed of the time taken for predicting a known set of IPW dynamics and the time taken for training GPR models. Simulation shows that the proposed model requires less computation time. Moreover, the accuracy of the proposed model is comparable to that of the existing methods. Comparison between the predicted stability lobe diagram and the experimental results shows that IPW dynamics predicted by the proposed model is accurate enough for predicting the stability of milling of thin‐walled structures.https://doi.org/10.1002/msd2.12034flexible workpiecesGaussian process regressionin‐process workpiece dynamicsmilling stabilityproper orthogonal decompositionstability lobe diagram
spellingShingle Yun Yang
Yang Yang
Manyu Xiao
Min Wan
Weihong Zhang
A Gaussian process regression‐based surrogate model of the varying workpiece dynamics for chatter prediction in milling of thin‐walled structures
International Journal of Mechanical System Dynamics
flexible workpieces
Gaussian process regression
in‐process workpiece dynamics
milling stability
proper orthogonal decomposition
stability lobe diagram
title A Gaussian process regression‐based surrogate model of the varying workpiece dynamics for chatter prediction in milling of thin‐walled structures
title_full A Gaussian process regression‐based surrogate model of the varying workpiece dynamics for chatter prediction in milling of thin‐walled structures
title_fullStr A Gaussian process regression‐based surrogate model of the varying workpiece dynamics for chatter prediction in milling of thin‐walled structures
title_full_unstemmed A Gaussian process regression‐based surrogate model of the varying workpiece dynamics for chatter prediction in milling of thin‐walled structures
title_short A Gaussian process regression‐based surrogate model of the varying workpiece dynamics for chatter prediction in milling of thin‐walled structures
title_sort gaussian process regression based surrogate model of the varying workpiece dynamics for chatter prediction in milling of thin walled structures
topic flexible workpieces
Gaussian process regression
in‐process workpiece dynamics
milling stability
proper orthogonal decomposition
stability lobe diagram
url https://doi.org/10.1002/msd2.12034
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