Influence of Preload on Failure Modes of Hybrid Metal-Composite Protruding Bolted Joints

This paper presents the effects of torque preload on the damage initiation and growth in the CFRP (Carbon Fiber Reinforced Polymer) composite laminated adherent of the single-lap, single-bolt, hybrid metal-composite joints. A detailed 3D finite element model incorporating geometric, material and fri...

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Main Author: Calin-Dumitru COMAN
Format: Article
Language:English
Published: National Institute for Aerospace Research “Elie Carafoli” - INCAS 2021-03-01
Series:INCAS Bulletin
Subjects:
Online Access:https://bulletin.incas.ro/files/coman__vol_13_iss_1.pdf
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author Calin-Dumitru COMAN
author_facet Calin-Dumitru COMAN
author_sort Calin-Dumitru COMAN
collection DOAJ
description This paper presents the effects of torque preload on the damage initiation and growth in the CFRP (Carbon Fiber Reinforced Polymer) composite laminated adherent of the single-lap, single-bolt, hybrid metal-composite joints. A detailed 3D finite element model incorporating geometric, material and friction-based contact full nonlinearities is developed to numerically investigate the preload effects on the progressive damage analysis (PDA) of the orthotropic material model. The PDA material model integrates the nonlinear shear response, Hashin-tape failure criteria and strain-based continuum elastic properties degradation laws being developed using the UMAT user subroutine in Nastran commercial software. In order to validate the preload effects on the failure modes of the joints with hexagonal head bolts, experiments were conducted using the SHM (Structural Health Monitoring) technique. The results showed that the adherent torque level is an important parameter in the design process of an adequate bolted joint and its effects on damage initiation and failure modes were quite accurately predicted by the PDA material model, which proved to be computational efficient and can predict failure propagation and damage mechanism in hybrid metal-composite bolted joints.
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spelling doaj.art-c6a3a629bdad4260b7ed4bd02fefbbe72022-12-21T20:33:11ZengNational Institute for Aerospace Research “Elie Carafoli” - INCASINCAS Bulletin2066-82012247-45282021-03-01131294110.13111/2066-8201.2021.13.1.4Influence of Preload on Failure Modes of Hybrid Metal-Composite Protruding Bolted JointsCalin-Dumitru COMAN0INCAS – National Institute for Aerospace Research “Elie Carafoli”, B-dul Iuliu Maniu 220, Bucharest 061126, Romania, coman.calin@incas.roThis paper presents the effects of torque preload on the damage initiation and growth in the CFRP (Carbon Fiber Reinforced Polymer) composite laminated adherent of the single-lap, single-bolt, hybrid metal-composite joints. A detailed 3D finite element model incorporating geometric, material and friction-based contact full nonlinearities is developed to numerically investigate the preload effects on the progressive damage analysis (PDA) of the orthotropic material model. The PDA material model integrates the nonlinear shear response, Hashin-tape failure criteria and strain-based continuum elastic properties degradation laws being developed using the UMAT user subroutine in Nastran commercial software. In order to validate the preload effects on the failure modes of the joints with hexagonal head bolts, experiments were conducted using the SHM (Structural Health Monitoring) technique. The results showed that the adherent torque level is an important parameter in the design process of an adequate bolted joint and its effects on damage initiation and failure modes were quite accurately predicted by the PDA material model, which proved to be computational efficient and can predict failure propagation and damage mechanism in hybrid metal-composite bolted joints.https://bulletin.incas.ro/files/coman__vol_13_iss_1.pdfhybrid bolted jointsprogressive damage analysisfinite element analysisbolt preloadfailure modes
spellingShingle Calin-Dumitru COMAN
Influence of Preload on Failure Modes of Hybrid Metal-Composite Protruding Bolted Joints
INCAS Bulletin
hybrid bolted joints
progressive damage analysis
finite element analysis
bolt preload
failure modes
title Influence of Preload on Failure Modes of Hybrid Metal-Composite Protruding Bolted Joints
title_full Influence of Preload on Failure Modes of Hybrid Metal-Composite Protruding Bolted Joints
title_fullStr Influence of Preload on Failure Modes of Hybrid Metal-Composite Protruding Bolted Joints
title_full_unstemmed Influence of Preload on Failure Modes of Hybrid Metal-Composite Protruding Bolted Joints
title_short Influence of Preload on Failure Modes of Hybrid Metal-Composite Protruding Bolted Joints
title_sort influence of preload on failure modes of hybrid metal composite protruding bolted joints
topic hybrid bolted joints
progressive damage analysis
finite element analysis
bolt preload
failure modes
url https://bulletin.incas.ro/files/coman__vol_13_iss_1.pdf
work_keys_str_mv AT calindumitrucoman influenceofpreloadonfailuremodesofhybridmetalcompositeprotrudingboltedjoints