Optimization of drilling process parameters on delamination factor of Jute reinforced unsaturated polyester composite using Box-Behnken design of experiment

This paper presents an investigation on the influence of the drilling parameters such as feed rate, spindle speed and drill tool diameter onto the delamination factor of the jute reinforced unsaturated polyester composite. Natural fibre based composite are mostly used for commodity application and o...

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Main Authors: Zaleha Mustafa, N. H. Idrus, A B. Mohd Hadzley, D. Sivakumar, M. Y. Norazlina, S. H. S. M. Fadzullah, A. Anjang, K. Thongkaew
Format: Article
Language:English
Published: Universiti Malaysia Pahang Publishing 2020-03-01
Series:Journal of Mechanical Engineering and Sciences
Subjects:
Online Access:https://journal.ump.edu.my/jmes/article/view/1453
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author Zaleha Mustafa
N. H. Idrus
A B. Mohd Hadzley
D. Sivakumar
M. Y. Norazlina
S. H. S. M. Fadzullah
A. Anjang
K. Thongkaew
author_facet Zaleha Mustafa
N. H. Idrus
A B. Mohd Hadzley
D. Sivakumar
M. Y. Norazlina
S. H. S. M. Fadzullah
A. Anjang
K. Thongkaew
author_sort Zaleha Mustafa
collection DOAJ
description This paper presents an investigation on the influence of the drilling parameters such as feed rate, spindle speed and drill tool diameter onto the delamination factor of the jute reinforced unsaturated polyester composite. Natural fibre based composite are mostly used for commodity application and often subjected to drilling during applications and may generate delamination of drilled holes on the workpiece. The composite was fabricated using woven jute fibre via vacuum bagging method followed a high temperature curing using hot press. The fibre was kept at 40 vol. %. The main effect and the interaction between the specified factors of feed rate (20-100mm/min), spindle speed (500-1500 rpm) and drill tool diameter (4-8 mm) with delamination factor as corresponding respond was structured via the Response Surface Methodology (RSM) based on three-level Box-Behnken design of experiment and the ANOVA. The levels of importance of the process parameters on flexural properties are determined by using Analysis of Variance (ANOVA). The optimised drilling process parameters obtained as 24.38 mm/min of feed rate, 1146.14 rpm of spindle speed and 5.51 mm drill tool diameter achieved the most minimal delamination factor. The feed rate and spindle speed were perceived as the most influential drilling parameters on the delamination factor of the jute reinforced unsaturated polyester composite.
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spelling doaj.art-c6a3c5f62a42494a9f56d451770590b82023-09-03T14:41:52ZengUniversiti Malaysia Pahang PublishingJournal of Mechanical Engineering and Sciences2289-46592231-83802020-03-011416295630310.15282/jmes.14.1.2020.08.0493Optimization of drilling process parameters on delamination factor of Jute reinforced unsaturated polyester composite using Box-Behnken design of experimentZaleha Mustafa0N. H. Idrus1A B. Mohd Hadzley2D. Sivakumar3M. Y. Norazlina4S. H. S. M. Fadzullah5A. Anjang6K. Thongkaew7Fakulti Kejuruteraan Pembuatan, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, MalaysiaFakulti Kejuruteraan Pembuatan, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, MalaysiaFakulti Kejuruteraan Pembuatan, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, MalaysiaCentre for Advanced Research on Energy, Fakulti Kejuruteraan Mekanikal, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, MalaysiaFakulti Kejuruteraan Pembuatan, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, MalaysiaCentre for Advanced Research on Energy, Fakulti Kejuruteraan Mekanikal, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, MalaysiaSchool of Aerospace Engineering, Universiti Sains Malaysia, 14300, MalaysiaIndustrial Engineering Department, Faculty of Engineering, Prince Songkla University, Songkhla, 90112, ThailandThis paper presents an investigation on the influence of the drilling parameters such as feed rate, spindle speed and drill tool diameter onto the delamination factor of the jute reinforced unsaturated polyester composite. Natural fibre based composite are mostly used for commodity application and often subjected to drilling during applications and may generate delamination of drilled holes on the workpiece. The composite was fabricated using woven jute fibre via vacuum bagging method followed a high temperature curing using hot press. The fibre was kept at 40 vol. %. The main effect and the interaction between the specified factors of feed rate (20-100mm/min), spindle speed (500-1500 rpm) and drill tool diameter (4-8 mm) with delamination factor as corresponding respond was structured via the Response Surface Methodology (RSM) based on three-level Box-Behnken design of experiment and the ANOVA. The levels of importance of the process parameters on flexural properties are determined by using Analysis of Variance (ANOVA). The optimised drilling process parameters obtained as 24.38 mm/min of feed rate, 1146.14 rpm of spindle speed and 5.51 mm drill tool diameter achieved the most minimal delamination factor. The feed rate and spindle speed were perceived as the most influential drilling parameters on the delamination factor of the jute reinforced unsaturated polyester composite.https://journal.ump.edu.my/jmes/article/view/1453feed ratedrill diameterspindle speedconventional drillingdelamination factorbox-behnken
spellingShingle Zaleha Mustafa
N. H. Idrus
A B. Mohd Hadzley
D. Sivakumar
M. Y. Norazlina
S. H. S. M. Fadzullah
A. Anjang
K. Thongkaew
Optimization of drilling process parameters on delamination factor of Jute reinforced unsaturated polyester composite using Box-Behnken design of experiment
Journal of Mechanical Engineering and Sciences
feed rate
drill diameter
spindle speed
conventional drilling
delamination factor
box-behnken
title Optimization of drilling process parameters on delamination factor of Jute reinforced unsaturated polyester composite using Box-Behnken design of experiment
title_full Optimization of drilling process parameters on delamination factor of Jute reinforced unsaturated polyester composite using Box-Behnken design of experiment
title_fullStr Optimization of drilling process parameters on delamination factor of Jute reinforced unsaturated polyester composite using Box-Behnken design of experiment
title_full_unstemmed Optimization of drilling process parameters on delamination factor of Jute reinforced unsaturated polyester composite using Box-Behnken design of experiment
title_short Optimization of drilling process parameters on delamination factor of Jute reinforced unsaturated polyester composite using Box-Behnken design of experiment
title_sort optimization of drilling process parameters on delamination factor of jute reinforced unsaturated polyester composite using box behnken design of experiment
topic feed rate
drill diameter
spindle speed
conventional drilling
delamination factor
box-behnken
url https://journal.ump.edu.my/jmes/article/view/1453
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