The Impact of Formulation and Freeze Drying on the Properties and Performance of Freeze-Dried <i>Limosilactobacillus reuteri</i> R2LC

Freeze drying is a commonly used method for preserving probiotic bacteria and live biotherapeutic products. Before drying, the bacterial cells are formulated with a lyoprotectant, and the design of these two process steps are crucial to achieve a high-quality product. There are several factors that...

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Main Authors: Nisha Tyagi, Zandra Gidlöf, Daniel Tristan Osanlóo, Elizabeth S. Collier, Sandeep Kadekar, Lovisa Ringstad, Anna Millqvist Fureby, Stefan Roos
Format: Article
Language:English
Published: MDPI AG 2023-12-01
Series:Applied Microbiology
Subjects:
Online Access:https://www.mdpi.com/2673-8007/3/4/92
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author Nisha Tyagi
Zandra Gidlöf
Daniel Tristan Osanlóo
Elizabeth S. Collier
Sandeep Kadekar
Lovisa Ringstad
Anna Millqvist Fureby
Stefan Roos
author_facet Nisha Tyagi
Zandra Gidlöf
Daniel Tristan Osanlóo
Elizabeth S. Collier
Sandeep Kadekar
Lovisa Ringstad
Anna Millqvist Fureby
Stefan Roos
author_sort Nisha Tyagi
collection DOAJ
description Freeze drying is a commonly used method for preserving probiotic bacteria and live biotherapeutic products. Before drying, the bacterial cells are formulated with a lyoprotectant, and the design of these two process steps are crucial to achieve a high-quality product. There are several factors that may affect the biological and physicochemical properties of the freeze-dried cells and we have used a Design of Experiment approach to investigate the effects of formulation and freeze-drying parameters on properties and performance of <i>Limosilactobacillus reuteri</i> R2LC. The biological characteristics of the dried bacteria were evaluated by measuring cell survival, metabolic activity and stability, and physicochemical characteristics were studied using visual inspection, differential scanning calorimetry (DSC), scanning electron microscopy (SEM), and analysis of residual moisture content and bacterial aggregation. A comparison between the lyoprotectants trehalose and sucrose showed that the latter gave better freeze-drying survival, metabolic activity, and storage stability. We also want to highlight that there was a correlation between bacterial concentration, metabolic activity, and aggregation of bacteria, where a higher concentration (10<sup>10</sup> CFU/mL) resulted in both higher metabolic activity and aggregation. Several other process and formulation factors affected both the biological and physicochemical properties of freeze-dried <i>L. reuteri</i> R2LC and it could be concluded that care must be taken to develop a production method that generates a product with high and consistent quality. These results may, or may not, be strain specific.
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spelling doaj.art-c6e5ff2042554e4b824e1b041b6c82492023-12-29T15:46:07ZengMDPI AGApplied Microbiology2673-80072023-12-01341370138710.3390/applmicrobiol3040092The Impact of Formulation and Freeze Drying on the Properties and Performance of Freeze-Dried <i>Limosilactobacillus reuteri</i> R2LCNisha Tyagi0Zandra Gidlöf1Daniel Tristan Osanlóo2Elizabeth S. Collier3Sandeep Kadekar4Lovisa Ringstad5Anna Millqvist Fureby6Stefan Roos7Department of Molecular Sciences, Uppsala BioCenter, Swedish University of Agricultural Sciences, 750 07 Uppsala, SwedenRISE Research Institutes of Sweden, 114 28 Stockholm, SwedenRISE Research Institutes of Sweden, 114 28 Stockholm, SwedenRISE Research Institutes of Sweden, 114 28 Stockholm, SwedenIlya Pharma AB, Dag Hammarskjölds väg 30, 752 37 Uppsala, SwedenIlya Pharma AB, Dag Hammarskjölds väg 30, 752 37 Uppsala, SwedenRISE Research Institutes of Sweden, 114 28 Stockholm, SwedenDepartment of Molecular Sciences, Uppsala BioCenter, Swedish University of Agricultural Sciences, 750 07 Uppsala, SwedenFreeze drying is a commonly used method for preserving probiotic bacteria and live biotherapeutic products. Before drying, the bacterial cells are formulated with a lyoprotectant, and the design of these two process steps are crucial to achieve a high-quality product. There are several factors that may affect the biological and physicochemical properties of the freeze-dried cells and we have used a Design of Experiment approach to investigate the effects of formulation and freeze-drying parameters on properties and performance of <i>Limosilactobacillus reuteri</i> R2LC. The biological characteristics of the dried bacteria were evaluated by measuring cell survival, metabolic activity and stability, and physicochemical characteristics were studied using visual inspection, differential scanning calorimetry (DSC), scanning electron microscopy (SEM), and analysis of residual moisture content and bacterial aggregation. A comparison between the lyoprotectants trehalose and sucrose showed that the latter gave better freeze-drying survival, metabolic activity, and storage stability. We also want to highlight that there was a correlation between bacterial concentration, metabolic activity, and aggregation of bacteria, where a higher concentration (10<sup>10</sup> CFU/mL) resulted in both higher metabolic activity and aggregation. Several other process and formulation factors affected both the biological and physicochemical properties of freeze-dried <i>L. reuteri</i> R2LC and it could be concluded that care must be taken to develop a production method that generates a product with high and consistent quality. These results may, or may not, be strain specific.https://www.mdpi.com/2673-8007/3/4/92probioticslive biotherapeutics<i>Limosilactobacillus reuteri</i> R2LCformulationfreeze-dryingmetabolic activity
spellingShingle Nisha Tyagi
Zandra Gidlöf
Daniel Tristan Osanlóo
Elizabeth S. Collier
Sandeep Kadekar
Lovisa Ringstad
Anna Millqvist Fureby
Stefan Roos
The Impact of Formulation and Freeze Drying on the Properties and Performance of Freeze-Dried <i>Limosilactobacillus reuteri</i> R2LC
Applied Microbiology
probiotics
live biotherapeutics
<i>Limosilactobacillus reuteri</i> R2LC
formulation
freeze-drying
metabolic activity
title The Impact of Formulation and Freeze Drying on the Properties and Performance of Freeze-Dried <i>Limosilactobacillus reuteri</i> R2LC
title_full The Impact of Formulation and Freeze Drying on the Properties and Performance of Freeze-Dried <i>Limosilactobacillus reuteri</i> R2LC
title_fullStr The Impact of Formulation and Freeze Drying on the Properties and Performance of Freeze-Dried <i>Limosilactobacillus reuteri</i> R2LC
title_full_unstemmed The Impact of Formulation and Freeze Drying on the Properties and Performance of Freeze-Dried <i>Limosilactobacillus reuteri</i> R2LC
title_short The Impact of Formulation and Freeze Drying on the Properties and Performance of Freeze-Dried <i>Limosilactobacillus reuteri</i> R2LC
title_sort impact of formulation and freeze drying on the properties and performance of freeze dried i limosilactobacillus reuteri i r2lc
topic probiotics
live biotherapeutics
<i>Limosilactobacillus reuteri</i> R2LC
formulation
freeze-drying
metabolic activity
url https://www.mdpi.com/2673-8007/3/4/92
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