Development of FeCoMnAl multi-principal element alloys and soft magnetic powder cores with excellent magnetic properties and high temperature magnetic stability
In order to develop a multi-principal element alloy with outstanding soft magnetic properties and high thermal stability, a Fe35Co35Mn30−xAlx (x = 9, 12, 15, 18, 21, 24) alloy system was designed. The findings demonstrated that the optimal Al/Mn content ratio contributes to the formation of a BCC an...
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Elsevier
2024-03-01
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author | Liping Yang Yaqiang Dong Wei Gao Xingjie Jia Junyao Zhang Yanqiu Li Qiang Li Qikui Man Baogen Shen |
author_facet | Liping Yang Yaqiang Dong Wei Gao Xingjie Jia Junyao Zhang Yanqiu Li Qiang Li Qikui Man Baogen Shen |
author_sort | Liping Yang |
collection | DOAJ |
description | In order to develop a multi-principal element alloy with outstanding soft magnetic properties and high thermal stability, a Fe35Co35Mn30−xAlx (x = 9, 12, 15, 18, 21, 24) alloy system was designed. The findings demonstrated that the optimal Al/Mn content ratio contributes to the formation of a BCC and B2 dual-phase structure, which leads to a significant increase in the saturation magnetic flux density (Bs) and a considerable decrease in the coercivity of the alloy. The as-cast Fe35Co35Mn15Al15 alloy with a co-lattice structure exhibits exceptional soft magnetic properties, with a resistivity of 324 μΩ·cm, a Bs of 1.46 T and a Hc of 167.2 A/m. Corresponding soft magnetic powder cores (SMPCs) were fabricated and the impact of heat treatment temperature on the properties of the SMPCs was examined. The SMPCs after annealing at 660 °C exhibits high stable permeability (μe) of 48 up to 10 MHz, a low core loss (Pcv) of 1208 mW/cm3 (at 1 MHz, 20 mT), and excellent direct current bias performance. In addition, these SMPCs possess excellent high temperature magnetic stability, and the variation of both μe and Pcv at a high frequency (1 MHz) is less than 2 % over a wide temperature range of 25–150 °C. |
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spelling | doaj.art-c74b12323a44446c97acd2867fb8c2a32024-03-20T06:08:22ZengElsevierMaterials & Design0264-12752024-03-01239112787Development of FeCoMnAl multi-principal element alloys and soft magnetic powder cores with excellent magnetic properties and high temperature magnetic stabilityLiping Yang0Yaqiang Dong1Wei Gao2Xingjie Jia3Junyao Zhang4Yanqiu Li5Qiang Li6Qikui Man7Baogen Shen8School of Physics Science and Technology, Xinjiang University, Urumqi, Xinjiang 830046, China; Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, CAS Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang 315201, ChinaZhejiang Province Key Laboratory of Magnetic Materials and Application Technology, CAS Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang 315201, China; University of Chinese Academy of Sciences, Beijing 100049, China; Corresponding authors at: Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, CAS Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang 315201, China (Y. Dong).Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, CAS Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang 315201, China; School of Materials Science and Engineering, Beihang University, Beijing 100191, ChinaZhejiang Province Key Laboratory of Magnetic Materials and Application Technology, CAS Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang 315201, China; Corresponding authors at: Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, CAS Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang 315201, China (Y. Dong).Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, CAS Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang 315201, ChinaZhejiang Province Key Laboratory of Magnetic Materials and Application Technology, CAS Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang 315201, ChinaSchool of Physics Science and Technology, Xinjiang University, Urumqi, Xinjiang 830046, China; Corresponding authors at: Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, CAS Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang 315201, China (Y. Dong).Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, CAS Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang 315201, China; University of Chinese Academy of Sciences, Beijing 100049, ChinaZhejiang Province Key Laboratory of Magnetic Materials and Application Technology, CAS Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang 315201, ChinaIn order to develop a multi-principal element alloy with outstanding soft magnetic properties and high thermal stability, a Fe35Co35Mn30−xAlx (x = 9, 12, 15, 18, 21, 24) alloy system was designed. The findings demonstrated that the optimal Al/Mn content ratio contributes to the formation of a BCC and B2 dual-phase structure, which leads to a significant increase in the saturation magnetic flux density (Bs) and a considerable decrease in the coercivity of the alloy. The as-cast Fe35Co35Mn15Al15 alloy with a co-lattice structure exhibits exceptional soft magnetic properties, with a resistivity of 324 μΩ·cm, a Bs of 1.46 T and a Hc of 167.2 A/m. Corresponding soft magnetic powder cores (SMPCs) were fabricated and the impact of heat treatment temperature on the properties of the SMPCs was examined. The SMPCs after annealing at 660 °C exhibits high stable permeability (μe) of 48 up to 10 MHz, a low core loss (Pcv) of 1208 mW/cm3 (at 1 MHz, 20 mT), and excellent direct current bias performance. In addition, these SMPCs possess excellent high temperature magnetic stability, and the variation of both μe and Pcv at a high frequency (1 MHz) is less than 2 % over a wide temperature range of 25–150 °C.http://www.sciencedirect.com/science/article/pii/S026412752400159XMulti-principal element alloysSoft magnetic powder coresHigh saturation magnetizationMagnetic propertiesDensity functional theory |
spellingShingle | Liping Yang Yaqiang Dong Wei Gao Xingjie Jia Junyao Zhang Yanqiu Li Qiang Li Qikui Man Baogen Shen Development of FeCoMnAl multi-principal element alloys and soft magnetic powder cores with excellent magnetic properties and high temperature magnetic stability Materials & Design Multi-principal element alloys Soft magnetic powder cores High saturation magnetization Magnetic properties Density functional theory |
title | Development of FeCoMnAl multi-principal element alloys and soft magnetic powder cores with excellent magnetic properties and high temperature magnetic stability |
title_full | Development of FeCoMnAl multi-principal element alloys and soft magnetic powder cores with excellent magnetic properties and high temperature magnetic stability |
title_fullStr | Development of FeCoMnAl multi-principal element alloys and soft magnetic powder cores with excellent magnetic properties and high temperature magnetic stability |
title_full_unstemmed | Development of FeCoMnAl multi-principal element alloys and soft magnetic powder cores with excellent magnetic properties and high temperature magnetic stability |
title_short | Development of FeCoMnAl multi-principal element alloys and soft magnetic powder cores with excellent magnetic properties and high temperature magnetic stability |
title_sort | development of fecomnal multi principal element alloys and soft magnetic powder cores with excellent magnetic properties and high temperature magnetic stability |
topic | Multi-principal element alloys Soft magnetic powder cores High saturation magnetization Magnetic properties Density functional theory |
url | http://www.sciencedirect.com/science/article/pii/S026412752400159X |
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