Hybrid Surrogate Model-Based Multi-Objective Lightweight Optimization of Spherical Fuel Element Canister

A number of canisters need to be lightweight designed to store the spherical fuel elements (SFE) used in high-temperature gas-cooled reactors (HTGR). The main challenge for engineering is pursuing high-accuracy and high-efficiency optimization simultaneously. Accordingly, a hybrid surrogate model-ba...

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Main Authors: Yuchen Hao, Jinhua Wang, Musen Lin, Menghang Gong, Wei Zhang, Bin Wu, Tao Ma, Haitao Wang, Bing Liu, Yue Li
Format: Article
Language:English
Published: MDPI AG 2023-04-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/16/8/3587
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author Yuchen Hao
Jinhua Wang
Musen Lin
Menghang Gong
Wei Zhang
Bin Wu
Tao Ma
Haitao Wang
Bing Liu
Yue Li
author_facet Yuchen Hao
Jinhua Wang
Musen Lin
Menghang Gong
Wei Zhang
Bin Wu
Tao Ma
Haitao Wang
Bing Liu
Yue Li
author_sort Yuchen Hao
collection DOAJ
description A number of canisters need to be lightweight designed to store the spherical fuel elements (SFE) used in high-temperature gas-cooled reactors (HTGR). The main challenge for engineering is pursuing high-accuracy and high-efficiency optimization simultaneously. Accordingly, a hybrid surrogate model-based multi-objective optimization method with the numerical method for the lightweight and safe design of the SFE canister is proposed. To be specific, the drop analysis model of the SFE canister is firstly established where the finite element method—discrete element method (FEM–DEM) coupled method is integrated to simulate the interaction force between the SFE and canister. Through simulation, the design variables, optimization objectives, and constraints are identified. Then the hybrid radial basis function—response surface method (RBF–RSM) surrogate method is carried out to approximate and simplify the accurate numerical model. A non-dominated sorting genetic algorithm (NSGA-II) is used for resolving this multi-objective model. Optimal design is validated using comprehensive comparison, and the reduction of weight and maximum strain can be up to 2.46% and 44.65%, respectively. High-accuracy simulation with high-efficiency optimization is successfully demonstrated to perform the lightweight design on nuclear facilities.
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spelling doaj.art-c7512bfe978e474c9a7e2e5e570dca0a2023-11-17T19:07:18ZengMDPI AGEnergies1996-10732023-04-01168358710.3390/en16083587Hybrid Surrogate Model-Based Multi-Objective Lightweight Optimization of Spherical Fuel Element CanisterYuchen Hao0Jinhua Wang1Musen Lin2Menghang Gong3Wei Zhang4Bin Wu5Tao Ma6Haitao Wang7Bing Liu8Yue Li9Key Laboratory of Advanced Reactor Engineering and Safety of Ministry of Education, Collaborative Innovation Center of Advanced Nuclear Energy Technology, Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, ChinaKey Laboratory of Advanced Reactor Engineering and Safety of Ministry of Education, Collaborative Innovation Center of Advanced Nuclear Energy Technology, Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, ChinaKey Laboratory of Advanced Reactor Engineering and Safety of Ministry of Education, Collaborative Innovation Center of Advanced Nuclear Energy Technology, Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, ChinaKey Laboratory of Advanced Reactor Engineering and Safety of Ministry of Education, Collaborative Innovation Center of Advanced Nuclear Energy Technology, Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, ChinaKey Laboratory of Advanced Reactor Engineering and Safety of Ministry of Education, Collaborative Innovation Center of Advanced Nuclear Energy Technology, Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, ChinaKey Laboratory of Advanced Reactor Engineering and Safety of Ministry of Education, Collaborative Innovation Center of Advanced Nuclear Energy Technology, Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, ChinaKey Laboratory of Advanced Reactor Engineering and Safety of Ministry of Education, Collaborative Innovation Center of Advanced Nuclear Energy Technology, Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, ChinaKey Laboratory of Advanced Reactor Engineering and Safety of Ministry of Education, Collaborative Innovation Center of Advanced Nuclear Energy Technology, Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, ChinaKey Laboratory of Advanced Reactor Engineering and Safety of Ministry of Education, Collaborative Innovation Center of Advanced Nuclear Energy Technology, Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, ChinaKey Laboratory of Advanced Reactor Engineering and Safety of Ministry of Education, Collaborative Innovation Center of Advanced Nuclear Energy Technology, Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, ChinaA number of canisters need to be lightweight designed to store the spherical fuel elements (SFE) used in high-temperature gas-cooled reactors (HTGR). The main challenge for engineering is pursuing high-accuracy and high-efficiency optimization simultaneously. Accordingly, a hybrid surrogate model-based multi-objective optimization method with the numerical method for the lightweight and safe design of the SFE canister is proposed. To be specific, the drop analysis model of the SFE canister is firstly established where the finite element method—discrete element method (FEM–DEM) coupled method is integrated to simulate the interaction force between the SFE and canister. Through simulation, the design variables, optimization objectives, and constraints are identified. Then the hybrid radial basis function—response surface method (RBF–RSM) surrogate method is carried out to approximate and simplify the accurate numerical model. A non-dominated sorting genetic algorithm (NSGA-II) is used for resolving this multi-objective model. Optimal design is validated using comprehensive comparison, and the reduction of weight and maximum strain can be up to 2.46% and 44.65%, respectively. High-accuracy simulation with high-efficiency optimization is successfully demonstrated to perform the lightweight design on nuclear facilities.https://www.mdpi.com/1996-1073/16/8/3587SFE canisterlightweight designsurrogate modelhybrid RBF–RSM model
spellingShingle Yuchen Hao
Jinhua Wang
Musen Lin
Menghang Gong
Wei Zhang
Bin Wu
Tao Ma
Haitao Wang
Bing Liu
Yue Li
Hybrid Surrogate Model-Based Multi-Objective Lightweight Optimization of Spherical Fuel Element Canister
Energies
SFE canister
lightweight design
surrogate model
hybrid RBF–RSM model
title Hybrid Surrogate Model-Based Multi-Objective Lightweight Optimization of Spherical Fuel Element Canister
title_full Hybrid Surrogate Model-Based Multi-Objective Lightweight Optimization of Spherical Fuel Element Canister
title_fullStr Hybrid Surrogate Model-Based Multi-Objective Lightweight Optimization of Spherical Fuel Element Canister
title_full_unstemmed Hybrid Surrogate Model-Based Multi-Objective Lightweight Optimization of Spherical Fuel Element Canister
title_short Hybrid Surrogate Model-Based Multi-Objective Lightweight Optimization of Spherical Fuel Element Canister
title_sort hybrid surrogate model based multi objective lightweight optimization of spherical fuel element canister
topic SFE canister
lightweight design
surrogate model
hybrid RBF–RSM model
url https://www.mdpi.com/1996-1073/16/8/3587
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