A Comparative Study of the Feasibility of Cellular MAX Phase Preforms Formation by Microwave-Assisted SHS and SPS Techniques

Two methods were evaluated in terms of manufacturing of MAX phase preforms characterized with open porosity: microwave-assisted self-propagating high-temperature synthesis (SHS) and spark plasma sintering (SPS). The main purpose of fabrication of such open-porous preforms is that they can be success...

Full description

Bibliographic Details
Main Authors: A. Dmitruk, M. Lagos, K. Naplocha, P. Egizabal
Format: Article
Language:English
Published: Polish Academy of Sciences 2020-05-01
Series:Archives of Metallurgy and Materials
Subjects:
Online Access:https://journals.pan.pl/Content/116032/PDF/AMM-2020-2-09-Dmitruk.pdf
_version_ 1818489832992669696
author A. Dmitruk
M. Lagos
K. Naplocha
P. Egizabal
author_facet A. Dmitruk
M. Lagos
K. Naplocha
P. Egizabal
author_sort A. Dmitruk
collection DOAJ
description Two methods were evaluated in terms of manufacturing of MAX phase preforms characterized with open porosity: microwave-assisted self-propagating high-temperature synthesis (SHS) and spark plasma sintering (SPS). The main purpose of fabrication of such open-porous preforms is that they can be successfully applied as a reinforcement in metal matrix composite (MMC) materials. In order to simulate the most similar conditions to microwave-assisted SHS, the sintering time of SPS was significantly reduced and the pressure was maintained at a minimum value. The chosen approach allows these two methods to be compared in terms of structure homogeneity, complete reactive charge conversion and energy effectivity. Study was performed in Ti-Al-C system, in which the samples were compacted from elemental powders of Ti, Al, C in molar ratio of 2:1:1. Manufactured materials after syntheses were subjected to SEM, XRD and STEM analyses in order to investigate their microstructures and chemical compositions. As was concluded, only microwave-assisted SHS synthesis allows the creation of MAX phases in the studied system. SPS technique led only to the formation of intermetallic secondary phases. The fabrication of MAX phases’ foams by microwave-assisted SHS presents some interesting advantages compared to conventional manufacturing methods. This work presents the characterization of foams obtained by microwave-assisted SHS comparing the results with materials produced by SPS. The analysis of SPS products for different sintering temperatures provided the better insight into the synthesis of MAX phases, supporting the established mechanism. Dissimilarities in the heating mechanisms that lead to the differing synthesis products were also discussed.
first_indexed 2024-12-10T17:08:44Z
format Article
id doaj.art-c761ef22edcd4d37bff68daecd844e8f
institution Directory Open Access Journal
issn 2300-1909
language English
last_indexed 2024-12-10T17:08:44Z
publishDate 2020-05-01
publisher Polish Academy of Sciences
record_format Article
series Archives of Metallurgy and Materials
spelling doaj.art-c761ef22edcd4d37bff68daecd844e8f2022-12-22T01:40:22ZengPolish Academy of SciencesArchives of Metallurgy and Materials2300-19092020-05-01vol. 65No 2575582https://doi.org/10.24425/amm.2020.132795A Comparative Study of the Feasibility of Cellular MAX Phase Preforms Formation by Microwave-Assisted SHS and SPS TechniquesA. Dmitrukhttps://orcid.org/0000-0002-8450-2088M. LagosK. Naplochahttps://orcid.org/0000-0003-0667-6645P. EgizabalTwo methods were evaluated in terms of manufacturing of MAX phase preforms characterized with open porosity: microwave-assisted self-propagating high-temperature synthesis (SHS) and spark plasma sintering (SPS). The main purpose of fabrication of such open-porous preforms is that they can be successfully applied as a reinforcement in metal matrix composite (MMC) materials. In order to simulate the most similar conditions to microwave-assisted SHS, the sintering time of SPS was significantly reduced and the pressure was maintained at a minimum value. The chosen approach allows these two methods to be compared in terms of structure homogeneity, complete reactive charge conversion and energy effectivity. Study was performed in Ti-Al-C system, in which the samples were compacted from elemental powders of Ti, Al, C in molar ratio of 2:1:1. Manufactured materials after syntheses were subjected to SEM, XRD and STEM analyses in order to investigate their microstructures and chemical compositions. As was concluded, only microwave-assisted SHS synthesis allows the creation of MAX phases in the studied system. SPS technique led only to the formation of intermetallic secondary phases. The fabrication of MAX phases’ foams by microwave-assisted SHS presents some interesting advantages compared to conventional manufacturing methods. This work presents the characterization of foams obtained by microwave-assisted SHS comparing the results with materials produced by SPS. The analysis of SPS products for different sintering temperatures provided the better insight into the synthesis of MAX phases, supporting the established mechanism. Dissimilarities in the heating mechanisms that lead to the differing synthesis products were also discussed.https://journals.pan.pl/Content/116032/PDF/AMM-2020-2-09-Dmitruk.pdfmax phasesshs synthesismicrowavespsporous preforms
spellingShingle A. Dmitruk
M. Lagos
K. Naplocha
P. Egizabal
A Comparative Study of the Feasibility of Cellular MAX Phase Preforms Formation by Microwave-Assisted SHS and SPS Techniques
Archives of Metallurgy and Materials
max phases
shs synthesis
microwave
sps
porous preforms
title A Comparative Study of the Feasibility of Cellular MAX Phase Preforms Formation by Microwave-Assisted SHS and SPS Techniques
title_full A Comparative Study of the Feasibility of Cellular MAX Phase Preforms Formation by Microwave-Assisted SHS and SPS Techniques
title_fullStr A Comparative Study of the Feasibility of Cellular MAX Phase Preforms Formation by Microwave-Assisted SHS and SPS Techniques
title_full_unstemmed A Comparative Study of the Feasibility of Cellular MAX Phase Preforms Formation by Microwave-Assisted SHS and SPS Techniques
title_short A Comparative Study of the Feasibility of Cellular MAX Phase Preforms Formation by Microwave-Assisted SHS and SPS Techniques
title_sort comparative study of the feasibility of cellular max phase preforms formation by microwave assisted shs and sps techniques
topic max phases
shs synthesis
microwave
sps
porous preforms
url https://journals.pan.pl/Content/116032/PDF/AMM-2020-2-09-Dmitruk.pdf
work_keys_str_mv AT admitruk acomparativestudyofthefeasibilityofcellularmaxphasepreformsformationbymicrowaveassistedshsandspstechniques
AT mlagos acomparativestudyofthefeasibilityofcellularmaxphasepreformsformationbymicrowaveassistedshsandspstechniques
AT knaplocha acomparativestudyofthefeasibilityofcellularmaxphasepreformsformationbymicrowaveassistedshsandspstechniques
AT pegizabal acomparativestudyofthefeasibilityofcellularmaxphasepreformsformationbymicrowaveassistedshsandspstechniques
AT admitruk comparativestudyofthefeasibilityofcellularmaxphasepreformsformationbymicrowaveassistedshsandspstechniques
AT mlagos comparativestudyofthefeasibilityofcellularmaxphasepreformsformationbymicrowaveassistedshsandspstechniques
AT knaplocha comparativestudyofthefeasibilityofcellularmaxphasepreformsformationbymicrowaveassistedshsandspstechniques
AT pegizabal comparativestudyofthefeasibilityofcellularmaxphasepreformsformationbymicrowaveassistedshsandspstechniques