Influence of the core filler composition on the recovery of alloying elements during the self-shielded flux-cored arc welding
Introduction of the exothermic mixture into the flux-cored electrode core filler and its’ influence to the deposited metal composition and recovery factors of alloying elements were investigated in the article. An influence of FCAW-S core filler composition with exothermal mixture implemented for re...
| Main Authors: | , , , , , |
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| Format: | Article |
| Language: | English |
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Elsevier
2020-09-01
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| Series: | Journal of Materials Research and Technology |
| Subjects: | |
| Online Access: | http://www.sciencedirect.com/science/article/pii/S2238785420315507 |
| _version_ | 1818173130901815296 |
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| author | Bogdan Trembach Aleksandr Grin Nataliia Makarenko Serhii Zharikov Illia Trembach Oleg Markov |
| author_facet | Bogdan Trembach Aleksandr Grin Nataliia Makarenko Serhii Zharikov Illia Trembach Oleg Markov |
| author_sort | Bogdan Trembach |
| collection | DOAJ |
| description | Introduction of the exothermic mixture into the flux-cored electrode core filler and its’ influence to the deposited metal composition and recovery factors of alloying elements were investigated in the article. An influence of FCAW-S core filler composition with exothermal mixture implemented for recovery hardfacing by wear-resistant alloys was investigated in this article. An influence of oxidizing agent to reducing agent ratio (CuO/Al) in the composition of exothermic mixture, on the recovery factors of the alloying system components was considered. As well as the ratio of exothermic mixture oxidizing agent to graphite (CuO/C) and the amount of exothermic mixture (TM) in the flux-cored wire filler composition. Some mathematical models of the recovery factors dependence on the studied factors were received as a result of the investigation.An analysis of the results of the study showed that the ratio of the oxidizing agent to the reducing agent in the exothermic mixture (CuO/Al) had the greatest influence on the recovery factors of alloying elements. Received mathematical dependences of the alloying elements recovery rates allowed to optimize the calculation of composition of the FCAW-S core filler mixture with exothermic mixture and the deposited metal composition. To receive the high values of the elements recovery factors, the parameters subject to investigation should have the following values:CuO/C = 3.75 … 5.25, CuO/Al = 3.75 … 5.25, CuO + Al = 33 … 45 wt.%. |
| first_indexed | 2024-12-11T19:23:37Z |
| format | Article |
| id | doaj.art-c80891b8d496496592c5b6364ff12d1d |
| institution | Directory Open Access Journal |
| issn | 2238-7854 |
| language | English |
| last_indexed | 2024-12-11T19:23:37Z |
| publishDate | 2020-09-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Journal of Materials Research and Technology |
| spelling | doaj.art-c80891b8d496496592c5b6364ff12d1d2022-12-22T00:53:28ZengElsevierJournal of Materials Research and Technology2238-78542020-09-01951052010528Influence of the core filler composition on the recovery of alloying elements during the self-shielded flux-cored arc weldingBogdan Trembach0Aleksandr Grin1Nataliia Makarenko2Serhii Zharikov3Illia Trembach4Oleg Markov5Welding Technology Department, Donbas State Engineering Academy, 84313 Kramatorsk, Ukraine; Private Joint Stock Company “Novokramatorsky Mashinostroitelny Zavod”, 84300 84305 Kramatorsk, Ukraine; Corresponding author.Welding Technology Department, Donbas State Engineering Academy, 84313 Kramatorsk, UkraineWelding Technology Department, Donbas State Engineering Academy, 84313 Kramatorsk, UkraineWelding Technology Department, Donbas State Engineering Academy, 84313 Kramatorsk, UkrainePrivate Joint Stock Company “Novokramatorsky Mashinostroitelny Zavod”, 84300 84305 Kramatorsk, UkraineComputer-aided design and modeling of processes and machines department, Donbas State Engineering Academy, 84313 Kramatorsk, UkraineIntroduction of the exothermic mixture into the flux-cored electrode core filler and its’ influence to the deposited metal composition and recovery factors of alloying elements were investigated in the article. An influence of FCAW-S core filler composition with exothermal mixture implemented for recovery hardfacing by wear-resistant alloys was investigated in this article. An influence of oxidizing agent to reducing agent ratio (CuO/Al) in the composition of exothermic mixture, on the recovery factors of the alloying system components was considered. As well as the ratio of exothermic mixture oxidizing agent to graphite (CuO/C) and the amount of exothermic mixture (TM) in the flux-cored wire filler composition. Some mathematical models of the recovery factors dependence on the studied factors were received as a result of the investigation.An analysis of the results of the study showed that the ratio of the oxidizing agent to the reducing agent in the exothermic mixture (CuO/Al) had the greatest influence on the recovery factors of alloying elements. Received mathematical dependences of the alloying elements recovery rates allowed to optimize the calculation of composition of the FCAW-S core filler mixture with exothermic mixture and the deposited metal composition. To receive the high values of the elements recovery factors, the parameters subject to investigation should have the following values:CuO/C = 3.75 … 5.25, CuO/Al = 3.75 … 5.25, CuO + Al = 33 … 45 wt.%.http://www.sciencedirect.com/science/article/pii/S2238785420315507HardfacingSelf-shielded flux–cored arc weldingRecovery factorCompositionExothermic mixtureReducing agent |
| spellingShingle | Bogdan Trembach Aleksandr Grin Nataliia Makarenko Serhii Zharikov Illia Trembach Oleg Markov Influence of the core filler composition on the recovery of alloying elements during the self-shielded flux-cored arc welding Journal of Materials Research and Technology Hardfacing Self-shielded flux–cored arc welding Recovery factor Composition Exothermic mixture Reducing agent |
| title | Influence of the core filler composition on the recovery of alloying elements during the self-shielded flux-cored arc welding |
| title_full | Influence of the core filler composition on the recovery of alloying elements during the self-shielded flux-cored arc welding |
| title_fullStr | Influence of the core filler composition on the recovery of alloying elements during the self-shielded flux-cored arc welding |
| title_full_unstemmed | Influence of the core filler composition on the recovery of alloying elements during the self-shielded flux-cored arc welding |
| title_short | Influence of the core filler composition on the recovery of alloying elements during the self-shielded flux-cored arc welding |
| title_sort | influence of the core filler composition on the recovery of alloying elements during the self shielded flux cored arc welding |
| topic | Hardfacing Self-shielded flux–cored arc welding Recovery factor Composition Exothermic mixture Reducing agent |
| url | http://www.sciencedirect.com/science/article/pii/S2238785420315507 |
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