Production of Hematite Micro- and Nanoparticles in a Fluidized Bed Process—Mechanism Study

A continuous, compact and simple process was developed to synthesize micro- and nanoparticles of iron oxide. The process combines the spraying (pulverization) of an aqueous solution of iron nitrate in a fluidized bed reactor containing coarse and hot glass beads (T = 200 °C) for the production of so...

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Main Authors: Nadine Le Bolay, Rihab Lakhal, Mehrdji Hemati
Format: Article
Language:English
Published: Hosokawa Powder Technology Foundation 2019-09-01
Series:KONA Powder and Particle Journal
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/kona/37/0/37_2020014/_html/-char/en
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author Nadine Le Bolay
Rihab Lakhal
Mehrdji Hemati
author_facet Nadine Le Bolay
Rihab Lakhal
Mehrdji Hemati
author_sort Nadine Le Bolay
collection DOAJ
description A continuous, compact and simple process was developed to synthesize micro- and nanoparticles of iron oxide. The process combines the spraying (pulverization) of an aqueous solution of iron nitrate in a fluidized bed reactor containing coarse and hot glass beads (T = 200 °C) for the production of solids and a transported bed reactor for calcination (T = 490 °C). The intermediate product formed in the fluidized bed reactor is 2-line ferrihydrite, while the calcination reactor allows the production of hematite micro- and nanoparticles. These particles are characterized by a narrow size distribution, a mean size of 0.5 μm, a specific surface area of 24 m2 g−1 and a density of 4499 kg m−3. Particles are made up of small clusters of crystallites having an average size of 47 nm and a low internal porosity (0.12). The reaction mechanism was studied using a muffle furnace and a lab convective dryer. It was found that several steps are involved leading first to the production of iron nitrate dihydrate after the removal of the solution water, as well as two and then five molecules of water of hydration. After that, the elimination of nitrate leads to the production of ferrihydrite. Finally, ferrihydrite is transformed into hematite due to the removal of residual nitrate and water of hydroxylation.
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spelling doaj.art-c860d2825c5b4e0893287e711eab91a72022-12-21T22:35:25ZengHosokawa Powder Technology FoundationKONA Powder and Particle Journal0288-45342187-55372019-09-0137024425710.14356/kona.2020014konaProduction of Hematite Micro- and Nanoparticles in a Fluidized Bed Process—Mechanism StudyNadine Le Bolay0Rihab Lakhal1Mehrdji Hemati2University of Toulouse, FranceUniversity of Toulouse, FranceUniversity of Toulouse, FranceA continuous, compact and simple process was developed to synthesize micro- and nanoparticles of iron oxide. The process combines the spraying (pulverization) of an aqueous solution of iron nitrate in a fluidized bed reactor containing coarse and hot glass beads (T = 200 °C) for the production of solids and a transported bed reactor for calcination (T = 490 °C). The intermediate product formed in the fluidized bed reactor is 2-line ferrihydrite, while the calcination reactor allows the production of hematite micro- and nanoparticles. These particles are characterized by a narrow size distribution, a mean size of 0.5 μm, a specific surface area of 24 m2 g−1 and a density of 4499 kg m−3. Particles are made up of small clusters of crystallites having an average size of 47 nm and a low internal porosity (0.12). The reaction mechanism was studied using a muffle furnace and a lab convective dryer. It was found that several steps are involved leading first to the production of iron nitrate dihydrate after the removal of the solution water, as well as two and then five molecules of water of hydration. After that, the elimination of nitrate leads to the production of ferrihydrite. Finally, ferrihydrite is transformed into hematite due to the removal of residual nitrate and water of hydroxylation.https://www.jstage.jst.go.jp/article/kona/37/0/37_2020014/_html/-char/enhematite nanoparticlesferrihydritefluidized bedpropertiesmechanisms
spellingShingle Nadine Le Bolay
Rihab Lakhal
Mehrdji Hemati
Production of Hematite Micro- and Nanoparticles in a Fluidized Bed Process—Mechanism Study
KONA Powder and Particle Journal
hematite nanoparticles
ferrihydrite
fluidized bed
properties
mechanisms
title Production of Hematite Micro- and Nanoparticles in a Fluidized Bed Process—Mechanism Study
title_full Production of Hematite Micro- and Nanoparticles in a Fluidized Bed Process—Mechanism Study
title_fullStr Production of Hematite Micro- and Nanoparticles in a Fluidized Bed Process—Mechanism Study
title_full_unstemmed Production of Hematite Micro- and Nanoparticles in a Fluidized Bed Process—Mechanism Study
title_short Production of Hematite Micro- and Nanoparticles in a Fluidized Bed Process—Mechanism Study
title_sort production of hematite micro and nanoparticles in a fluidized bed process mechanism study
topic hematite nanoparticles
ferrihydrite
fluidized bed
properties
mechanisms
url https://www.jstage.jst.go.jp/article/kona/37/0/37_2020014/_html/-char/en
work_keys_str_mv AT nadinelebolay productionofhematitemicroandnanoparticlesinafluidizedbedprocessmechanismstudy
AT rihablakhal productionofhematitemicroandnanoparticlesinafluidizedbedprocessmechanismstudy
AT mehrdjihemati productionofhematitemicroandnanoparticlesinafluidizedbedprocessmechanismstudy