Optimizing the weight of the two-level gear train in the personal rescue winch

In the previous study, we designed one personal rescue winch for high-rise building rescue. Its key requirement is to be small and light enough to suit users. In addition to using lightweight and reasonable materials as in the proposed winch design, in this study, we proceed to optimize the weight o...

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Main Authors: Truong Giang Duong, Van Tinh Nguyen, Tien Dung Nguyen
Format: Article
Language:English
Published: Polish Academy of Sciences 2021-08-01
Series:Archive of Mechanical Engineering
Subjects:
Online Access:https://journals.pan.pl/Content/120533/PDF/AME_2021_138393.pdf
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author Truong Giang Duong
Van Tinh Nguyen
Tien Dung Nguyen
author_facet Truong Giang Duong
Van Tinh Nguyen
Tien Dung Nguyen
author_sort Truong Giang Duong
collection DOAJ
description In the previous study, we designed one personal rescue winch for high-rise building rescue. Its key requirement is to be small and light enough to suit users. In addition to using lightweight and reasonable materials as in the proposed winch design, in this study, we proceed to optimize the weight of one two-level gear train, which accounts for a large proportion of weight. The first stage is building a weight optimization problem model with seven independent variables, establishing one optimal algorithm, and investigating the variables by Matlab software. The other is replacing the web material of the gears and pinions with Aluminum 6061-T6 and optimizing their hole diameters and hole numbers through using Ansys software. The obtained result shows a significant weight reduction. Compared to the original design, the weight reduces by 10.21% and 52.40% after the first optimal and last stages, respectively.
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spelling doaj.art-c8daeb8db9df4a53b0eec13f91d5d79e2022-12-22T04:01:29ZengPolish Academy of SciencesArchive of Mechanical Engineering2300-18952021-08-01vol. 68No 3271286https://doi.org/10.24425/ame.2021.138393Optimizing the weight of the two-level gear train in the personal rescue winchTruong Giang Duong0Van Tinh Nguyen1Tien Dung Nguyen2Faculty of Mechanical Engineering, National University of Civil Engineering, Hanoi, Vietnam.Faculty of Mechanical Engineering, National University of Civil Engineering, Hanoi, Vietnam.Faculty of Mechanical Engineering, National University of Civil Engineering, Hanoi, Vietnam.In the previous study, we designed one personal rescue winch for high-rise building rescue. Its key requirement is to be small and light enough to suit users. In addition to using lightweight and reasonable materials as in the proposed winch design, in this study, we proceed to optimize the weight of one two-level gear train, which accounts for a large proportion of weight. The first stage is building a weight optimization problem model with seven independent variables, establishing one optimal algorithm, and investigating the variables by Matlab software. The other is replacing the web material of the gears and pinions with Aluminum 6061-T6 and optimizing their hole diameters and hole numbers through using Ansys software. The obtained result shows a significant weight reduction. Compared to the original design, the weight reduces by 10.21% and 52.40% after the first optimal and last stages, respectively.https://journals.pan.pl/Content/120533/PDF/AME_2021_138393.pdfbrute force methodgear weightoptimizationrescue winchspur gear
spellingShingle Truong Giang Duong
Van Tinh Nguyen
Tien Dung Nguyen
Optimizing the weight of the two-level gear train in the personal rescue winch
Archive of Mechanical Engineering
brute force method
gear weight
optimization
rescue winch
spur gear
title Optimizing the weight of the two-level gear train in the personal rescue winch
title_full Optimizing the weight of the two-level gear train in the personal rescue winch
title_fullStr Optimizing the weight of the two-level gear train in the personal rescue winch
title_full_unstemmed Optimizing the weight of the two-level gear train in the personal rescue winch
title_short Optimizing the weight of the two-level gear train in the personal rescue winch
title_sort optimizing the weight of the two level gear train in the personal rescue winch
topic brute force method
gear weight
optimization
rescue winch
spur gear
url https://journals.pan.pl/Content/120533/PDF/AME_2021_138393.pdf
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