Models to Predict the Viscosity of Metal Injection Molding Feedstock Materials as Function of Their Formulation

The viscosity of feedstock materials is directly related to its processability during injection molding; therefore, being able to predict the viscosity of feedstock materials based on the individual properties of their components can greatly facilitate the formulation of these materials to tailor pr...

Full description

Bibliographic Details
Main Authors: Joamin Gonzalez-Gutierrez, Ivica Duretek, Christian Kukla, Andreja Poljšak, Marko Bek, Igor Emri, Clemens Holzer
Format: Article
Language:English
Published: MDPI AG 2016-05-01
Series:Metals
Subjects:
Online Access:http://www.mdpi.com/2075-4701/6/6/129
_version_ 1828857882793213952
author Joamin Gonzalez-Gutierrez
Ivica Duretek
Christian Kukla
Andreja Poljšak
Marko Bek
Igor Emri
Clemens Holzer
author_facet Joamin Gonzalez-Gutierrez
Ivica Duretek
Christian Kukla
Andreja Poljšak
Marko Bek
Igor Emri
Clemens Holzer
author_sort Joamin Gonzalez-Gutierrez
collection DOAJ
description The viscosity of feedstock materials is directly related to its processability during injection molding; therefore, being able to predict the viscosity of feedstock materials based on the individual properties of their components can greatly facilitate the formulation of these materials to tailor properties to improve their processability. Many empirical and semi-empirical models are available in the literature that can be used to predict the viscosity of polymeric blends and concentrated suspensions as a function of their formulation; these models can partly be used also for metal injection molding binders and feedstock materials. Among all available models, we made a narrow selection and used only simple models that do not require knowledge of molecular weight or density and have parameters with physical background. In this paper, we investigated the applicability of several of these models for two types of feedstock materials each one with different binder composition and powder loading. For each material, an optimal model was found, but each model was different; therefore, there is not a universal model that fits both materials investigated, which puts under question the underlying physical meaning of these models.
first_indexed 2024-12-13T01:45:31Z
format Article
id doaj.art-c8e7d6ee1c0c4b1aa953dea18c11f567
institution Directory Open Access Journal
issn 2075-4701
language English
last_indexed 2024-12-13T01:45:31Z
publishDate 2016-05-01
publisher MDPI AG
record_format Article
series Metals
spelling doaj.art-c8e7d6ee1c0c4b1aa953dea18c11f5672022-12-22T00:03:39ZengMDPI AGMetals2075-47012016-05-016612910.3390/met6060129met6060129Models to Predict the Viscosity of Metal Injection Molding Feedstock Materials as Function of Their FormulationJoamin Gonzalez-Gutierrez0Ivica Duretek1Christian Kukla2Andreja Poljšak3Marko Bek4Igor Emri5Clemens Holzer6Chair of Polymer Processing, Montanuniversitaet Leoben, Otto Gloeckel-Strasse 2, 8700 Leoben, AustriaChair of Polymer Processing, Montanuniversitaet Leoben, Otto Gloeckel-Strasse 2, 8700 Leoben, AustriaIndustrial Liaison Department, Montanuniversitaet Leoben, Peter-Tunner-Strasse 27, 8700 Leoben, AustriaCenter for Experimental Mechanics, University of Ljubljana, Pot za Brdom 104, 1125 Ljubljana, SloveniaCenter for Experimental Mechanics, University of Ljubljana, Pot za Brdom 104, 1125 Ljubljana, SloveniaCenter for Experimental Mechanics, University of Ljubljana, Pot za Brdom 104, 1125 Ljubljana, SloveniaChair of Polymer Processing, Montanuniversitaet Leoben, Otto Gloeckel-Strasse 2, 8700 Leoben, AustriaThe viscosity of feedstock materials is directly related to its processability during injection molding; therefore, being able to predict the viscosity of feedstock materials based on the individual properties of their components can greatly facilitate the formulation of these materials to tailor properties to improve their processability. Many empirical and semi-empirical models are available in the literature that can be used to predict the viscosity of polymeric blends and concentrated suspensions as a function of their formulation; these models can partly be used also for metal injection molding binders and feedstock materials. Among all available models, we made a narrow selection and used only simple models that do not require knowledge of molecular weight or density and have parameters with physical background. In this paper, we investigated the applicability of several of these models for two types of feedstock materials each one with different binder composition and powder loading. For each material, an optimal model was found, but each model was different; therefore, there is not a universal model that fits both materials investigated, which puts under question the underlying physical meaning of these models.http://www.mdpi.com/2075-4701/6/6/129feedstockmetal injection moldingmodelspolypropylenepolyoxymethylenepolymer blendspowder contentrheologystainless steelviscosity
spellingShingle Joamin Gonzalez-Gutierrez
Ivica Duretek
Christian Kukla
Andreja Poljšak
Marko Bek
Igor Emri
Clemens Holzer
Models to Predict the Viscosity of Metal Injection Molding Feedstock Materials as Function of Their Formulation
Metals
feedstock
metal injection molding
models
polypropylene
polyoxymethylene
polymer blends
powder content
rheology
stainless steel
viscosity
title Models to Predict the Viscosity of Metal Injection Molding Feedstock Materials as Function of Their Formulation
title_full Models to Predict the Viscosity of Metal Injection Molding Feedstock Materials as Function of Their Formulation
title_fullStr Models to Predict the Viscosity of Metal Injection Molding Feedstock Materials as Function of Their Formulation
title_full_unstemmed Models to Predict the Viscosity of Metal Injection Molding Feedstock Materials as Function of Their Formulation
title_short Models to Predict the Viscosity of Metal Injection Molding Feedstock Materials as Function of Their Formulation
title_sort models to predict the viscosity of metal injection molding feedstock materials as function of their formulation
topic feedstock
metal injection molding
models
polypropylene
polyoxymethylene
polymer blends
powder content
rheology
stainless steel
viscosity
url http://www.mdpi.com/2075-4701/6/6/129
work_keys_str_mv AT joamingonzalezgutierrez modelstopredicttheviscosityofmetalinjectionmoldingfeedstockmaterialsasfunctionoftheirformulation
AT ivicaduretek modelstopredicttheviscosityofmetalinjectionmoldingfeedstockmaterialsasfunctionoftheirformulation
AT christiankukla modelstopredicttheviscosityofmetalinjectionmoldingfeedstockmaterialsasfunctionoftheirformulation
AT andrejapoljsak modelstopredicttheviscosityofmetalinjectionmoldingfeedstockmaterialsasfunctionoftheirformulation
AT markobek modelstopredicttheviscosityofmetalinjectionmoldingfeedstockmaterialsasfunctionoftheirformulation
AT igoremri modelstopredicttheviscosityofmetalinjectionmoldingfeedstockmaterialsasfunctionoftheirformulation
AT clemensholzer modelstopredicttheviscosityofmetalinjectionmoldingfeedstockmaterialsasfunctionoftheirformulation