Clarification of creep damage condition and rupture time prediction method for round notch bar specimens on Modified 9Cr-1Mo Steel under creep loading

Creep damage preferentially extends at a stress concentration portion in components such as steam turbines and boilers. Therefore, in order to maintain reliable operation of these components, it is necessary to clarify the relationship between the creep damage extension process and the stress states...

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Main Authors: Katsutaka YAMADA, Takashi OGATA
Format: Article
Language:Japanese
Published: The Japan Society of Mechanical Engineers 2019-10-01
Series:Nihon Kikai Gakkai ronbunshu
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/transjsme/85/878/85_18-00428/_pdf/-char/en
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author Katsutaka YAMADA
Takashi OGATA
author_facet Katsutaka YAMADA
Takashi OGATA
author_sort Katsutaka YAMADA
collection DOAJ
description Creep damage preferentially extends at a stress concentration portion in components such as steam turbines and boilers. Therefore, in order to maintain reliable operation of these components, it is necessary to clarify the relationship between the creep damage extension process and the stress states in the stress concentration portion. In this study, creep tests using four kinds of round notch bar specimens with different notch radius (notch tip radius 0.1mm(R0.1), 0.5mm(R0.5), 2.0mm(R2.0) and 4.0mm(R4.0)) on a Mod. 9Cr-1Mo steel have been conducted to clarify influence of stress conditions on creep damage extension process and rupture time. Creep rupture time increases with increasing elastic stress concentration factor under the same nominal stress. Distribution pattern of measured void number density from notch root surface to specimen center was different depending on the notch radius. The void number density around the notch root surface is higher than that around the specimen center in R0.1 and R0.5, while the void number density increases toward the specimen center in R2.0 and R4.0. Finite element creep analyses of the round notch bar specimens indicate that triaxial tensile stress yields on the notch root section with different distribution of the triaxiality factor depending on the notch radius. The distribution of the triaxiality factor of each round notch bar specimen corresponded to the distribution of the void number density. Rupture time of the round notch bar specimens can not be predicted by applying the representative stress such as the maximum stress and Mises equivalent stress. A new rupture time prediction procedure using an area average creep damage evaluation method, in which total creep damage accumulated on the notch root section of the specimen was divided by area of the section, was proposed. Rupture times of the notch specimens were accurately predicted by the proposed procedure without showing any dependency of the elastic stress concentration factor.
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spelling doaj.art-c905726ca74f4b2491f34d1678a349c52022-12-22T03:41:36ZjpnThe Japan Society of Mechanical EngineersNihon Kikai Gakkai ronbunshu2187-97612019-10-018587818-0042818-0042810.1299/transjsme.18-00428transjsmeClarification of creep damage condition and rupture time prediction method for round notch bar specimens on Modified 9Cr-1Mo Steel under creep loadingKatsutaka YAMADA0Takashi OGATA1Graduate School of Engineering, Chiba Institute of TechnologyChiba Institute of TechnologyCreep damage preferentially extends at a stress concentration portion in components such as steam turbines and boilers. Therefore, in order to maintain reliable operation of these components, it is necessary to clarify the relationship between the creep damage extension process and the stress states in the stress concentration portion. In this study, creep tests using four kinds of round notch bar specimens with different notch radius (notch tip radius 0.1mm(R0.1), 0.5mm(R0.5), 2.0mm(R2.0) and 4.0mm(R4.0)) on a Mod. 9Cr-1Mo steel have been conducted to clarify influence of stress conditions on creep damage extension process and rupture time. Creep rupture time increases with increasing elastic stress concentration factor under the same nominal stress. Distribution pattern of measured void number density from notch root surface to specimen center was different depending on the notch radius. The void number density around the notch root surface is higher than that around the specimen center in R0.1 and R0.5, while the void number density increases toward the specimen center in R2.0 and R4.0. Finite element creep analyses of the round notch bar specimens indicate that triaxial tensile stress yields on the notch root section with different distribution of the triaxiality factor depending on the notch radius. The distribution of the triaxiality factor of each round notch bar specimen corresponded to the distribution of the void number density. Rupture time of the round notch bar specimens can not be predicted by applying the representative stress such as the maximum stress and Mises equivalent stress. A new rupture time prediction procedure using an area average creep damage evaluation method, in which total creep damage accumulated on the notch root section of the specimen was divided by area of the section, was proposed. Rupture times of the notch specimens were accurately predicted by the proposed procedure without showing any dependency of the elastic stress concentration factor.https://www.jstage.jst.go.jp/article/transjsme/85/878/85_18-00428/_pdf/-char/enround notch bar specimenmodfied 9cr-1mo steelcreep voidfinite element analysismultiaxial stress statescreep rupture time prediction
spellingShingle Katsutaka YAMADA
Takashi OGATA
Clarification of creep damage condition and rupture time prediction method for round notch bar specimens on Modified 9Cr-1Mo Steel under creep loading
Nihon Kikai Gakkai ronbunshu
round notch bar specimen
modfied 9cr-1mo steel
creep void
finite element analysis
multiaxial stress states
creep rupture time prediction
title Clarification of creep damage condition and rupture time prediction method for round notch bar specimens on Modified 9Cr-1Mo Steel under creep loading
title_full Clarification of creep damage condition and rupture time prediction method for round notch bar specimens on Modified 9Cr-1Mo Steel under creep loading
title_fullStr Clarification of creep damage condition and rupture time prediction method for round notch bar specimens on Modified 9Cr-1Mo Steel under creep loading
title_full_unstemmed Clarification of creep damage condition and rupture time prediction method for round notch bar specimens on Modified 9Cr-1Mo Steel under creep loading
title_short Clarification of creep damage condition and rupture time prediction method for round notch bar specimens on Modified 9Cr-1Mo Steel under creep loading
title_sort clarification of creep damage condition and rupture time prediction method for round notch bar specimens on modified 9cr 1mo steel under creep loading
topic round notch bar specimen
modfied 9cr-1mo steel
creep void
finite element analysis
multiaxial stress states
creep rupture time prediction
url https://www.jstage.jst.go.jp/article/transjsme/85/878/85_18-00428/_pdf/-char/en
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