High-Efficiency Conversion of Bread Residues to Ethanol and Edible Biomass Using Filamentous Fungi at High Solids Loading: A Biorefinery Approach

Bread residues represent a significant fraction of retail food wastes, becoming a severe environmental challenge and an economic loss for the food sector. They are, however, an attractive resource for bioconversion into value-added products. In this study, the edible filamentous fungi <i>Neuro...

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Main Authors: Joanna Kawa-Rygielska, Witold Pietrzak, Patrik R. Lennartsson
Format: Article
Language:English
Published: MDPI AG 2022-06-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/12/13/6405
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author Joanna Kawa-Rygielska
Witold Pietrzak
Patrik R. Lennartsson
author_facet Joanna Kawa-Rygielska
Witold Pietrzak
Patrik R. Lennartsson
author_sort Joanna Kawa-Rygielska
collection DOAJ
description Bread residues represent a significant fraction of retail food wastes, becoming a severe environmental challenge and an economic loss for the food sector. They are, however, an attractive resource for bioconversion into value-added products. In this study, the edible filamentous fungi <i>Neurospora intermedia</i> and <i>Aspergillus oryzae</i> were employed for the production of bioethanol and high-protein biomass by cultivation on enzymatically liquefied bread-waste medium at 150 g/L solids. The fermentation of hydrolysate by <i>N. intermedia</i> resulted in the ethanol titer of 32.2 g/L and biomass yield of 19.2 g/L with ca. 45% protein. However, the fermentation ended with a considerable amount of residual fermentable sugars; therefore, the liquid medium after the first fermentation was distilled and fermented again by two fungal strains (<i>N. intermedia</i> and <i>A. oryzae</i>). The fermentations resulted in the production of additional ethanol and biomass. <i>A. oryzae</i> showed better performance in the production of biomass, while the other strain yielded more ethanol. The final products’ yield ranged 0.29–0.32 g EtOH/g and 0.20–0.22 g biomass/g bread waste depending on the strain used in the second fermentation. The study shows that valorization of bread residuals by fungi is a promising option for the production of biofuels and foodstuff within the circular bioeconomy approach.
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spelling doaj.art-c95dcc40a15842849a23aa1213da04652023-11-23T19:36:02ZengMDPI AGApplied Sciences2076-34172022-06-011213640510.3390/app12136405High-Efficiency Conversion of Bread Residues to Ethanol and Edible Biomass Using Filamentous Fungi at High Solids Loading: A Biorefinery ApproachJoanna Kawa-Rygielska0Witold Pietrzak1Patrik R. Lennartsson2Department of Fermentation and Cereals Technology, Wrocław University of Environmental and Life Sciences, 51-630 Wrocław, PolandDepartment of Fermentation and Cereals Technology, Wrocław University of Environmental and Life Sciences, 51-630 Wrocław, PolandSwedish Centre for Resource Recovery, University of Borås, 50190 Borås, SwedenBread residues represent a significant fraction of retail food wastes, becoming a severe environmental challenge and an economic loss for the food sector. They are, however, an attractive resource for bioconversion into value-added products. In this study, the edible filamentous fungi <i>Neurospora intermedia</i> and <i>Aspergillus oryzae</i> were employed for the production of bioethanol and high-protein biomass by cultivation on enzymatically liquefied bread-waste medium at 150 g/L solids. The fermentation of hydrolysate by <i>N. intermedia</i> resulted in the ethanol titer of 32.2 g/L and biomass yield of 19.2 g/L with ca. 45% protein. However, the fermentation ended with a considerable amount of residual fermentable sugars; therefore, the liquid medium after the first fermentation was distilled and fermented again by two fungal strains (<i>N. intermedia</i> and <i>A. oryzae</i>). The fermentations resulted in the production of additional ethanol and biomass. <i>A. oryzae</i> showed better performance in the production of biomass, while the other strain yielded more ethanol. The final products’ yield ranged 0.29–0.32 g EtOH/g and 0.20–0.22 g biomass/g bread waste depending on the strain used in the second fermentation. The study shows that valorization of bread residuals by fungi is a promising option for the production of biofuels and foodstuff within the circular bioeconomy approach.https://www.mdpi.com/2076-3417/12/13/6405bread residualsethanol productionedible biomassfilamentous fungi<i>Aspergillus oryzae</i><i>Neurospora intermedia</i>
spellingShingle Joanna Kawa-Rygielska
Witold Pietrzak
Patrik R. Lennartsson
High-Efficiency Conversion of Bread Residues to Ethanol and Edible Biomass Using Filamentous Fungi at High Solids Loading: A Biorefinery Approach
Applied Sciences
bread residuals
ethanol production
edible biomass
filamentous fungi
<i>Aspergillus oryzae</i>
<i>Neurospora intermedia</i>
title High-Efficiency Conversion of Bread Residues to Ethanol and Edible Biomass Using Filamentous Fungi at High Solids Loading: A Biorefinery Approach
title_full High-Efficiency Conversion of Bread Residues to Ethanol and Edible Biomass Using Filamentous Fungi at High Solids Loading: A Biorefinery Approach
title_fullStr High-Efficiency Conversion of Bread Residues to Ethanol and Edible Biomass Using Filamentous Fungi at High Solids Loading: A Biorefinery Approach
title_full_unstemmed High-Efficiency Conversion of Bread Residues to Ethanol and Edible Biomass Using Filamentous Fungi at High Solids Loading: A Biorefinery Approach
title_short High-Efficiency Conversion of Bread Residues to Ethanol and Edible Biomass Using Filamentous Fungi at High Solids Loading: A Biorefinery Approach
title_sort high efficiency conversion of bread residues to ethanol and edible biomass using filamentous fungi at high solids loading a biorefinery approach
topic bread residuals
ethanol production
edible biomass
filamentous fungi
<i>Aspergillus oryzae</i>
<i>Neurospora intermedia</i>
url https://www.mdpi.com/2076-3417/12/13/6405
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AT witoldpietrzak highefficiencyconversionofbreadresiduestoethanolandediblebiomassusingfilamentousfungiathighsolidsloadingabiorefineryapproach
AT patrikrlennartsson highefficiencyconversionofbreadresiduestoethanolandediblebiomassusingfilamentousfungiathighsolidsloadingabiorefineryapproach