Investigations of Liquid Steel Viscosity and Its Impact as the Initial Parameter on Modeling of the Steel Flow through the Tundish

The paper presents research carried out to experimentally determine the dynamic viscosity of selected iron solutions. A high temperature rheometer with an air bearing was used for the tests, and ANSYS Fluent commercial software was used for numerical simulations. The experimental results obtained ar...

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Main Authors: Marta Ślęzak, Marek Warzecha
Format: Article
Language:English
Published: MDPI AG 2020-11-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/13/21/5025
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author Marta Ślęzak
Marek Warzecha
author_facet Marta Ślęzak
Marek Warzecha
author_sort Marta Ślęzak
collection DOAJ
description The paper presents research carried out to experimentally determine the dynamic viscosity of selected iron solutions. A high temperature rheometer with an air bearing was used for the tests, and ANSYS Fluent commercial software was used for numerical simulations. The experimental results obtained are, on average, lower by half than the values of the dynamic viscosity coefficient of liquid steel adopted during fluid flow modeling. Numerical simulations were carried out, taking into account the viscosity standard adopted for most numerical calculations and the average value of the obtained experimental dynamic viscosity of the analyzed iron solutions. Both qualitative and quantitative analysis showed differences in the flow structure of liquid steel in the tundish, in particular in the predicted values and the velocity profile distribution. However, these differences are not significant. In addition, the work analyzed two different rheological models—including one of our own—to describe the dynamic viscosity of liquid steel, so that in the future, the experimental stage could be replaced by calculating the value of the dynamic viscosity coefficient of liquid steel using one equation. The results obtained support the use of the author’s rheological model for the above; however, this model still needs to be refined and extended to a wide range of alloying elements, mainly the extension of the carbon range.
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spelling doaj.art-c9896c2a50334970b73c1b05e37483372023-11-20T20:07:26ZengMDPI AGMaterials1996-19442020-11-011321502510.3390/ma13215025Investigations of Liquid Steel Viscosity and Its Impact as the Initial Parameter on Modeling of the Steel Flow through the TundishMarta Ślęzak0Marek Warzecha1Department of Ferrous Metallurgy, Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Kraków, PolandDepartment of Metallurgy and Metal Technology, Faculty of Production Engineering and Materials Technology, Częstochowa University of Technology, Al. Armii Krajowej 19, 42-201 Częstochowa, PolandThe paper presents research carried out to experimentally determine the dynamic viscosity of selected iron solutions. A high temperature rheometer with an air bearing was used for the tests, and ANSYS Fluent commercial software was used for numerical simulations. The experimental results obtained are, on average, lower by half than the values of the dynamic viscosity coefficient of liquid steel adopted during fluid flow modeling. Numerical simulations were carried out, taking into account the viscosity standard adopted for most numerical calculations and the average value of the obtained experimental dynamic viscosity of the analyzed iron solutions. Both qualitative and quantitative analysis showed differences in the flow structure of liquid steel in the tundish, in particular in the predicted values and the velocity profile distribution. However, these differences are not significant. In addition, the work analyzed two different rheological models—including one of our own—to describe the dynamic viscosity of liquid steel, so that in the future, the experimental stage could be replaced by calculating the value of the dynamic viscosity coefficient of liquid steel using one equation. The results obtained support the use of the author’s rheological model for the above; however, this model still needs to be refined and extended to a wide range of alloying elements, mainly the extension of the carbon range.https://www.mdpi.com/1996-1944/13/21/5025steelviscositytundishnumerical modelling
spellingShingle Marta Ślęzak
Marek Warzecha
Investigations of Liquid Steel Viscosity and Its Impact as the Initial Parameter on Modeling of the Steel Flow through the Tundish
Materials
steel
viscosity
tundish
numerical modelling
title Investigations of Liquid Steel Viscosity and Its Impact as the Initial Parameter on Modeling of the Steel Flow through the Tundish
title_full Investigations of Liquid Steel Viscosity and Its Impact as the Initial Parameter on Modeling of the Steel Flow through the Tundish
title_fullStr Investigations of Liquid Steel Viscosity and Its Impact as the Initial Parameter on Modeling of the Steel Flow through the Tundish
title_full_unstemmed Investigations of Liquid Steel Viscosity and Its Impact as the Initial Parameter on Modeling of the Steel Flow through the Tundish
title_short Investigations of Liquid Steel Viscosity and Its Impact as the Initial Parameter on Modeling of the Steel Flow through the Tundish
title_sort investigations of liquid steel viscosity and its impact as the initial parameter on modeling of the steel flow through the tundish
topic steel
viscosity
tundish
numerical modelling
url https://www.mdpi.com/1996-1944/13/21/5025
work_keys_str_mv AT martaslezak investigationsofliquidsteelviscosityanditsimpactastheinitialparameteronmodelingofthesteelflowthroughthetundish
AT marekwarzecha investigationsofliquidsteelviscosityanditsimpactastheinitialparameteronmodelingofthesteelflowthroughthetundish