Modelling and Simulation of Mechanical Loads and Residual Stresses in Deep Rolling at Elevated Temperature
Based on the concept of Process Signatures, the deep rolling process is analyzed, aiming at functional relationships between material modifications and internal material loads during the process. The focus of this work is to investigate the influence of the workpiece temperature on the generated res...
| Main Authors: | , , , , |
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| Format: | Article |
| Language: | English |
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MDPI AG
2021-07-01
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| Series: | Journal of Manufacturing and Materials Processing |
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| Online Access: | https://www.mdpi.com/2504-4494/5/3/76 |
| _version_ | 1797518688139608064 |
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| author | Sven Kuschel Tobias Kinner-Becker Robert Zmich Jens Sölter Daniel Meyer |
| author_facet | Sven Kuschel Tobias Kinner-Becker Robert Zmich Jens Sölter Daniel Meyer |
| author_sort | Sven Kuschel |
| collection | DOAJ |
| description | Based on the concept of Process Signatures, the deep rolling process is analyzed, aiming at functional relationships between material modifications and internal material loads during the process. The focus of this work is to investigate the influence of the workpiece temperature on the generated residual stress components. For this purpose, extensive finite element simulations of deep rolling were conducted, taking into account the effect of neighboring tool paths on the internal material loads and residual stress. A kinematic strain hardening model was parameterized and utilized and the simulations were validated experimentally. Simulated residual stresses agree qualitatively well with measurements and show a strong influence of the workpiece temperature as expected. Process Signature Components were generated, taking into account the maximal and minimal residual stress as well as their respective positions beneath the workpiece surface. |
| first_indexed | 2024-03-10T07:33:14Z |
| format | Article |
| id | doaj.art-c9da8ec5855249a883c7f23e92e8f5b1 |
| institution | Directory Open Access Journal |
| issn | 2504-4494 |
| language | English |
| last_indexed | 2024-03-10T07:33:14Z |
| publishDate | 2021-07-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Journal of Manufacturing and Materials Processing |
| spelling | doaj.art-c9da8ec5855249a883c7f23e92e8f5b12023-11-22T13:44:49ZengMDPI AGJournal of Manufacturing and Materials Processing2504-44942021-07-01537610.3390/jmmp5030076Modelling and Simulation of Mechanical Loads and Residual Stresses in Deep Rolling at Elevated TemperatureSven Kuschel0Tobias Kinner-Becker1Robert Zmich2Jens Sölter3Daniel Meyer4MAPEX Center for Materials and Processes, University of Bremen, Bibliothekstr. 1, 28359 Bremen, GermanyMAPEX Center for Materials and Processes, University of Bremen, Bibliothekstr. 1, 28359 Bremen, GermanyMAPEX Center for Materials and Processes, University of Bremen, Bibliothekstr. 1, 28359 Bremen, GermanyMAPEX Center for Materials and Processes, University of Bremen, Bibliothekstr. 1, 28359 Bremen, GermanyMAPEX Center for Materials and Processes, University of Bremen, Bibliothekstr. 1, 28359 Bremen, GermanyBased on the concept of Process Signatures, the deep rolling process is analyzed, aiming at functional relationships between material modifications and internal material loads during the process. The focus of this work is to investigate the influence of the workpiece temperature on the generated residual stress components. For this purpose, extensive finite element simulations of deep rolling were conducted, taking into account the effect of neighboring tool paths on the internal material loads and residual stress. A kinematic strain hardening model was parameterized and utilized and the simulations were validated experimentally. Simulated residual stresses agree qualitatively well with measurements and show a strong influence of the workpiece temperature as expected. Process Signature Components were generated, taking into account the maximal and minimal residual stress as well as their respective positions beneath the workpiece surface.https://www.mdpi.com/2504-4494/5/3/76deep rollingfinite element simulationresidual stressprocess signature |
| spellingShingle | Sven Kuschel Tobias Kinner-Becker Robert Zmich Jens Sölter Daniel Meyer Modelling and Simulation of Mechanical Loads and Residual Stresses in Deep Rolling at Elevated Temperature Journal of Manufacturing and Materials Processing deep rolling finite element simulation residual stress process signature |
| title | Modelling and Simulation of Mechanical Loads and Residual Stresses in Deep Rolling at Elevated Temperature |
| title_full | Modelling and Simulation of Mechanical Loads and Residual Stresses in Deep Rolling at Elevated Temperature |
| title_fullStr | Modelling and Simulation of Mechanical Loads and Residual Stresses in Deep Rolling at Elevated Temperature |
| title_full_unstemmed | Modelling and Simulation of Mechanical Loads and Residual Stresses in Deep Rolling at Elevated Temperature |
| title_short | Modelling and Simulation of Mechanical Loads and Residual Stresses in Deep Rolling at Elevated Temperature |
| title_sort | modelling and simulation of mechanical loads and residual stresses in deep rolling at elevated temperature |
| topic | deep rolling finite element simulation residual stress process signature |
| url | https://www.mdpi.com/2504-4494/5/3/76 |
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