Study on the Fatigue Crack Initiation and Growth Behavior in Bismuth- and Lead-Based Free-Cutting Brasses

Several studies have been conducted on the fatigue behavior of copper and 7-3, and 6-4 brasses. However, there have been fewer studies on the fatigue behavior and fatigue crack growth (FCG) properties of free-cutting brass, primarily because emphasis has been placed on the development of lead-free f...

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Main Authors: Kenichi Masuda, Sotomi Ishihara, Noriyasu Oguma, Minoru Ishiguro, Yoshinori Sakamoto, Mami Iwasaki
Format: Article
Language:English
Published: MDPI AG 2022-10-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/21/7488
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author Kenichi Masuda
Sotomi Ishihara
Noriyasu Oguma
Minoru Ishiguro
Yoshinori Sakamoto
Mami Iwasaki
author_facet Kenichi Masuda
Sotomi Ishihara
Noriyasu Oguma
Minoru Ishiguro
Yoshinori Sakamoto
Mami Iwasaki
author_sort Kenichi Masuda
collection DOAJ
description Several studies have been conducted on the fatigue behavior of copper and 7-3, and 6-4 brasses. However, there have been fewer studies on the fatigue behavior and fatigue crack growth (FCG) properties of free-cutting brass, primarily because emphasis has been placed on the development of lead-free free-cutting brass. In this study, fatigue experiments were performed in the atmosphere at room temperature using three types of free-cutting, two types of bismuth (Bi)-based (with different grain sizes), and lead (Pb)-based brasses. It was found that lead-free Bi-based free-cutting brass had approximately the same fatigue performance as that of Pb-based free-cutting brass. It was also clarified that the addition of Bi or Pb initiated fatigue cracks, and that the crack growth period occupied most of the fatigue life. Differences in the FCG behavior of the three free-cutting brasses were observed in the low Δ<i>K</i> range. The modified linear fracture mechanics parameter <i>M</i> was used to quantitatively analyze the fatigue life and FCG behavior (short surface cracks). A comparison between the calculated and experimental results showed that <i>M</i> was useful.
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spelling doaj.art-c9ea8996b0834ce998a30bf0a402c5372023-11-24T05:36:01ZengMDPI AGMaterials1996-19442022-10-011521748810.3390/ma15217488Study on the Fatigue Crack Initiation and Growth Behavior in Bismuth- and Lead-Based Free-Cutting BrassesKenichi Masuda0Sotomi Ishihara1Noriyasu Oguma2Minoru Ishiguro3Yoshinori Sakamoto4Mami Iwasaki5Department of Mechanical Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, JapanDepartment of Mechanical Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, JapanDepartment of Mechanical Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, JapanNational Institute of Technology, Toyama College, Toyama 939-8630, JapanNational Institute of Technology, Toyama College, Toyama 939-8630, JapanDepartment of Mechanical Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, JapanSeveral studies have been conducted on the fatigue behavior of copper and 7-3, and 6-4 brasses. However, there have been fewer studies on the fatigue behavior and fatigue crack growth (FCG) properties of free-cutting brass, primarily because emphasis has been placed on the development of lead-free free-cutting brass. In this study, fatigue experiments were performed in the atmosphere at room temperature using three types of free-cutting, two types of bismuth (Bi)-based (with different grain sizes), and lead (Pb)-based brasses. It was found that lead-free Bi-based free-cutting brass had approximately the same fatigue performance as that of Pb-based free-cutting brass. It was also clarified that the addition of Bi or Pb initiated fatigue cracks, and that the crack growth period occupied most of the fatigue life. Differences in the FCG behavior of the three free-cutting brasses were observed in the low Δ<i>K</i> range. The modified linear fracture mechanics parameter <i>M</i> was used to quantitatively analyze the fatigue life and FCG behavior (short surface cracks). A comparison between the calculated and experimental results showed that <i>M</i> was useful.https://www.mdpi.com/1996-1944/15/21/7488free-cutting brassfatigue lifefatigue crack initiationfatigue crack growthshort surface crackmodified linear fracture mechanics parameter
spellingShingle Kenichi Masuda
Sotomi Ishihara
Noriyasu Oguma
Minoru Ishiguro
Yoshinori Sakamoto
Mami Iwasaki
Study on the Fatigue Crack Initiation and Growth Behavior in Bismuth- and Lead-Based Free-Cutting Brasses
Materials
free-cutting brass
fatigue life
fatigue crack initiation
fatigue crack growth
short surface crack
modified linear fracture mechanics parameter
title Study on the Fatigue Crack Initiation and Growth Behavior in Bismuth- and Lead-Based Free-Cutting Brasses
title_full Study on the Fatigue Crack Initiation and Growth Behavior in Bismuth- and Lead-Based Free-Cutting Brasses
title_fullStr Study on the Fatigue Crack Initiation and Growth Behavior in Bismuth- and Lead-Based Free-Cutting Brasses
title_full_unstemmed Study on the Fatigue Crack Initiation and Growth Behavior in Bismuth- and Lead-Based Free-Cutting Brasses
title_short Study on the Fatigue Crack Initiation and Growth Behavior in Bismuth- and Lead-Based Free-Cutting Brasses
title_sort study on the fatigue crack initiation and growth behavior in bismuth and lead based free cutting brasses
topic free-cutting brass
fatigue life
fatigue crack initiation
fatigue crack growth
short surface crack
modified linear fracture mechanics parameter
url https://www.mdpi.com/1996-1944/15/21/7488
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