Leaching via Weak Spots in Photovoltaic Modules

This study identifies unstable and soluble layers in commercial photovoltaic modules during 1.5 year long-term leaching. Our experiments cover modules from all major photovoltaic technologies containing solar cells from crystalline silicon (c-Si), amorphous silicon (a-Si), cadmium telluride (CdTe),...

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Main Authors: Jessica Nover, Renate Zapf-Gottwick, Carolin Feifel, Michael Koch, Juergen Heinz Werner
Format: Article
Language:English
Published: MDPI AG 2021-01-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/3/692
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author Jessica Nover
Renate Zapf-Gottwick
Carolin Feifel
Michael Koch
Juergen Heinz Werner
author_facet Jessica Nover
Renate Zapf-Gottwick
Carolin Feifel
Michael Koch
Juergen Heinz Werner
author_sort Jessica Nover
collection DOAJ
description This study identifies unstable and soluble layers in commercial photovoltaic modules during 1.5 year long-term leaching. Our experiments cover modules from all major photovoltaic technologies containing solar cells from crystalline silicon (c-Si), amorphous silicon (a-Si), cadmium telluride (CdTe), and copper indium gallium diselenide (CIGS). These technologies cover more than 99.9% of the world market. We cut out module pieces of 5 × 5 cm<inline-formula><math display="inline"><semantics><msup><mrow></mrow><mn>2</mn></msup></semantics></math></inline-formula> in size from these modules and leached them in water-based solutions with pH 4, pH 7, and pH 11, in order to simulate different environmental conditions. Unstable layers open penetration paths for water-based solutions; finally, the leaching results in delamination. In CdTe containing module pieces, the CdTe itself and the back contact are unstable and highly soluble. In CIGS containing module pieces, all of the module layers are more or less soluble. In the case of c-Si module pieces, the cells’ aluminum back contact is unstable. Module pieces from a-Si technology also show a soluble back contact. Long-term leaching leads to delamination in all kinds of module pieces; delamination depends strongly on the pH value of the solutions. For low pH-values, the time dependent leaching is well described by an exponential saturation behavior and a leaching time constant. The time constant depends on the pH, as well as on accelerating conditions such as increased temperature and/or agitation. Our long-term experiments clearly demonstrate that it is possible to leach out all, or at least a large amount, of the (toxic) elements from the photovoltaic modules. It is therefore not sufficient to carry out experiments just over 24 h and to conclude on the stability and environmental impact of photovoltaic modules.
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spelling doaj.art-ca7619d009914d4db18faa5504c6c6732023-12-03T15:11:02ZengMDPI AGEnergies1996-10732021-01-0114369210.3390/en14030692Leaching via Weak Spots in Photovoltaic ModulesJessica Nover0Renate Zapf-Gottwick1Carolin Feifel2Michael Koch3Juergen Heinz Werner4Institute for Photovoltaics and Research Center SCoPE, University of Stuttgart, 70569 Stuttgart, GermanyInstitute for Photovoltaics and Research Center SCoPE, University of Stuttgart, 70569 Stuttgart, GermanyInstitute for Sanitary Engineering, Water Quality, and Solid Waste Management, University of Stuttgart, 70569 Stuttgart, GermanyInstitute for Sanitary Engineering, Water Quality, and Solid Waste Management, University of Stuttgart, 70569 Stuttgart, GermanyInstitute for Photovoltaics and Research Center SCoPE, University of Stuttgart, 70569 Stuttgart, GermanyThis study identifies unstable and soluble layers in commercial photovoltaic modules during 1.5 year long-term leaching. Our experiments cover modules from all major photovoltaic technologies containing solar cells from crystalline silicon (c-Si), amorphous silicon (a-Si), cadmium telluride (CdTe), and copper indium gallium diselenide (CIGS). These technologies cover more than 99.9% of the world market. We cut out module pieces of 5 × 5 cm<inline-formula><math display="inline"><semantics><msup><mrow></mrow><mn>2</mn></msup></semantics></math></inline-formula> in size from these modules and leached them in water-based solutions with pH 4, pH 7, and pH 11, in order to simulate different environmental conditions. Unstable layers open penetration paths for water-based solutions; finally, the leaching results in delamination. In CdTe containing module pieces, the CdTe itself and the back contact are unstable and highly soluble. In CIGS containing module pieces, all of the module layers are more or less soluble. In the case of c-Si module pieces, the cells’ aluminum back contact is unstable. Module pieces from a-Si technology also show a soluble back contact. Long-term leaching leads to delamination in all kinds of module pieces; delamination depends strongly on the pH value of the solutions. For low pH-values, the time dependent leaching is well described by an exponential saturation behavior and a leaching time constant. The time constant depends on the pH, as well as on accelerating conditions such as increased temperature and/or agitation. Our long-term experiments clearly demonstrate that it is possible to leach out all, or at least a large amount, of the (toxic) elements from the photovoltaic modules. It is therefore not sufficient to carry out experiments just over 24 h and to conclude on the stability and environmental impact of photovoltaic modules.https://www.mdpi.com/1996-1073/14/3/692leachinglong termphotovoltaic modulesdelaminationsolubility
spellingShingle Jessica Nover
Renate Zapf-Gottwick
Carolin Feifel
Michael Koch
Juergen Heinz Werner
Leaching via Weak Spots in Photovoltaic Modules
Energies
leaching
long term
photovoltaic modules
delamination
solubility
title Leaching via Weak Spots in Photovoltaic Modules
title_full Leaching via Weak Spots in Photovoltaic Modules
title_fullStr Leaching via Weak Spots in Photovoltaic Modules
title_full_unstemmed Leaching via Weak Spots in Photovoltaic Modules
title_short Leaching via Weak Spots in Photovoltaic Modules
title_sort leaching via weak spots in photovoltaic modules
topic leaching
long term
photovoltaic modules
delamination
solubility
url https://www.mdpi.com/1996-1073/14/3/692
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AT renatezapfgottwick leachingviaweakspotsinphotovoltaicmodules
AT carolinfeifel leachingviaweakspotsinphotovoltaicmodules
AT michaelkoch leachingviaweakspotsinphotovoltaicmodules
AT juergenheinzwerner leachingviaweakspotsinphotovoltaicmodules