The Use of Deep Learning Methods in Diagnosing Rotating Machines Operating in Variable Conditions

This paper presents the use of artificial neural networks in diagnosing the technical condition of drive systems operating under variable conditions. The effects of temperature and load variations on the values of diagnostic parameters were considered. An experiment was conducted on a testing rig wh...

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Main Authors: Paweł Pawlik, Konrad Kania, Bartosz Przysucha
Format: Article
Language:English
Published: MDPI AG 2021-07-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/14/4231
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author Paweł Pawlik
Konrad Kania
Bartosz Przysucha
author_facet Paweł Pawlik
Konrad Kania
Bartosz Przysucha
author_sort Paweł Pawlik
collection DOAJ
description This paper presents the use of artificial neural networks in diagnosing the technical condition of drive systems operating under variable conditions. The effects of temperature and load variations on the values of diagnostic parameters were considered. An experiment was conducted on a testing rig where a variable load was introduced corresponding to the load of the main gearbox of the bucket wheel excavator. The signals of vibration acceleration on the gearbox body, rotational speed, and current consumption of the drive motor for different values of oil temperature were measured. Synchronous analysis was performed, and the values of order amplitudes and the corresponding values of current, speed, and temperature were determined. Such datasets were the learning vectors for a set of artificial deep learning neural networks. A new approach proposed in this paper is to train the network using a learning set consisting only of data from the efficient system. The responses of the trained neural networks to new data from the undamaged system were performed against the response to data recorded for three damage states: misalignment, unbalance, and simultaneous misalignment and unbalance. As a result, a diagnostic parameter as a normalized measure of the deviation of the network results was developed for the faulted system from the result for the undamaged condition.
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spelling doaj.art-caf3145517554fba9c6e6cf880def9cb2023-11-22T03:42:15ZengMDPI AGEnergies1996-10732021-07-011414423110.3390/en14144231The Use of Deep Learning Methods in Diagnosing Rotating Machines Operating in Variable ConditionsPaweł Pawlik0Konrad Kania1Bartosz Przysucha2Department of Mechanics and Vibroacoustics, Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, al. A. Mickiewicza 30, 30-059 Kraków, PolandDepartment of Quantitative Methods in Management, Faculty of Management, Lublin University of Technology, ul. Nadbystrzycka 38 D, 20-618 Lublin, PolandDepartment of Quantitative Methods in Management, Faculty of Management, Lublin University of Technology, ul. Nadbystrzycka 38 D, 20-618 Lublin, PolandThis paper presents the use of artificial neural networks in diagnosing the technical condition of drive systems operating under variable conditions. The effects of temperature and load variations on the values of diagnostic parameters were considered. An experiment was conducted on a testing rig where a variable load was introduced corresponding to the load of the main gearbox of the bucket wheel excavator. The signals of vibration acceleration on the gearbox body, rotational speed, and current consumption of the drive motor for different values of oil temperature were measured. Synchronous analysis was performed, and the values of order amplitudes and the corresponding values of current, speed, and temperature were determined. Such datasets were the learning vectors for a set of artificial deep learning neural networks. A new approach proposed in this paper is to train the network using a learning set consisting only of data from the efficient system. The responses of the trained neural networks to new data from the undamaged system were performed against the response to data recorded for three damage states: misalignment, unbalance, and simultaneous misalignment and unbalance. As a result, a diagnostic parameter as a normalized measure of the deviation of the network results was developed for the faulted system from the result for the undamaged condition.https://www.mdpi.com/1996-1073/14/14/4231condition monitoringvibroacoustic diagnosticsgearboxpower transmission systemsneural networksdeep learning
spellingShingle Paweł Pawlik
Konrad Kania
Bartosz Przysucha
The Use of Deep Learning Methods in Diagnosing Rotating Machines Operating in Variable Conditions
Energies
condition monitoring
vibroacoustic diagnostics
gearbox
power transmission systems
neural networks
deep learning
title The Use of Deep Learning Methods in Diagnosing Rotating Machines Operating in Variable Conditions
title_full The Use of Deep Learning Methods in Diagnosing Rotating Machines Operating in Variable Conditions
title_fullStr The Use of Deep Learning Methods in Diagnosing Rotating Machines Operating in Variable Conditions
title_full_unstemmed The Use of Deep Learning Methods in Diagnosing Rotating Machines Operating in Variable Conditions
title_short The Use of Deep Learning Methods in Diagnosing Rotating Machines Operating in Variable Conditions
title_sort use of deep learning methods in diagnosing rotating machines operating in variable conditions
topic condition monitoring
vibroacoustic diagnostics
gearbox
power transmission systems
neural networks
deep learning
url https://www.mdpi.com/1996-1073/14/14/4231
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