A Review of 3D Printing Batteries

To stabilize the Earth’s climate, large-scale transition is needed to non-carbon-emitting renewable energy technologies like wind and solar energy. Although these renewable energy sources are now lower-cost than fossil fuels, their inherent intermittency makes them unable to supply a constant load w...

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Main Authors: Maryam Mottaghi, Joshua M. Pearce
Format: Article
Language:English
Published: MDPI AG 2024-03-01
Series:Batteries
Subjects:
Online Access:https://www.mdpi.com/2313-0105/10/3/110
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author Maryam Mottaghi
Joshua M. Pearce
author_facet Maryam Mottaghi
Joshua M. Pearce
author_sort Maryam Mottaghi
collection DOAJ
description To stabilize the Earth’s climate, large-scale transition is needed to non-carbon-emitting renewable energy technologies like wind and solar energy. Although these renewable energy sources are now lower-cost than fossil fuels, their inherent intermittency makes them unable to supply a constant load without storage. To address these challenges, rechargeable electric batteries are currently the most promising option; however, their high capital costs limit current deployment velocities. To both reduce the cost as well as improve performance, 3D printing technology has emerged as a promising solution. This literature review provides state-of-the-art enhancements of battery properties with 3D printing, including efficiency, mechanical stability, energy and power density, customizability and sizing, production process efficiency, material conservation, and environmental sustainability as well as the progress in solid-state batteries. The principles, advantages, limitations, and recent advancements associated with the most common types of 3D printing are reviewed focusing on their contributions to the battery field. 3D printing battery components as well as full batteries offer design flexibility, geometric freedom, and material flexibility, reduce pack weight, minimize material waste, increase the range of applications, and have the potential to reduce costs. As 3D printing technologies become more accessible, the prospect of cost-effective production for customized batteries is extremely promising.
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spelling doaj.art-cb096820ad25482c891a57aaa4c183992024-03-27T13:21:17ZengMDPI AGBatteries2313-01052024-03-0110311010.3390/batteries10030110A Review of 3D Printing BatteriesMaryam Mottaghi0Joshua M. Pearce1Department of Mechanical and Materials Engineering, Western University, London, ON N6A 3K7, CanadaDepartment of Electrical and Computer Engineering, Ivey Business School, Western University, London, ON N6A 3K7, CanadaTo stabilize the Earth’s climate, large-scale transition is needed to non-carbon-emitting renewable energy technologies like wind and solar energy. Although these renewable energy sources are now lower-cost than fossil fuels, their inherent intermittency makes them unable to supply a constant load without storage. To address these challenges, rechargeable electric batteries are currently the most promising option; however, their high capital costs limit current deployment velocities. To both reduce the cost as well as improve performance, 3D printing technology has emerged as a promising solution. This literature review provides state-of-the-art enhancements of battery properties with 3D printing, including efficiency, mechanical stability, energy and power density, customizability and sizing, production process efficiency, material conservation, and environmental sustainability as well as the progress in solid-state batteries. The principles, advantages, limitations, and recent advancements associated with the most common types of 3D printing are reviewed focusing on their contributions to the battery field. 3D printing battery components as well as full batteries offer design flexibility, geometric freedom, and material flexibility, reduce pack weight, minimize material waste, increase the range of applications, and have the potential to reduce costs. As 3D printing technologies become more accessible, the prospect of cost-effective production for customized batteries is extremely promising.https://www.mdpi.com/2313-0105/10/3/1103D printingadditive manufacturingbatterieselectricityenergyenergy storage
spellingShingle Maryam Mottaghi
Joshua M. Pearce
A Review of 3D Printing Batteries
Batteries
3D printing
additive manufacturing
batteries
electricity
energy
energy storage
title A Review of 3D Printing Batteries
title_full A Review of 3D Printing Batteries
title_fullStr A Review of 3D Printing Batteries
title_full_unstemmed A Review of 3D Printing Batteries
title_short A Review of 3D Printing Batteries
title_sort review of 3d printing batteries
topic 3D printing
additive manufacturing
batteries
electricity
energy
energy storage
url https://www.mdpi.com/2313-0105/10/3/110
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