Stability of a NiAl<sub>2</sub>O<sub>4</sub> Derived Catalyst in the Ethanol Steam Reforming in Reaction-Regeneration Cycles: Effect of Reduction Temperature

The catalyst regeneration is still a challenge to make the ethanol steam reforming (ESR) process feasible for sustainable H<sub>2</sub> production. NiAl<sub>2</sub>O<sub>4</sub> spinel derived catalysts are highly active and selective for ESR, but they require avo...

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Main Authors: Sergio Iglesias-Vázquez, José Valecillos, Aingeru Remiro, Javier Bilbao, Ana Guadalupe Gayubo
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:Catalysts
Subjects:
Online Access:https://www.mdpi.com/2073-4344/12/5/550
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author Sergio Iglesias-Vázquez
José Valecillos
Aingeru Remiro
Javier Bilbao
Ana Guadalupe Gayubo
author_facet Sergio Iglesias-Vázquez
José Valecillos
Aingeru Remiro
Javier Bilbao
Ana Guadalupe Gayubo
author_sort Sergio Iglesias-Vázquez
collection DOAJ
description The catalyst regeneration is still a challenge to make the ethanol steam reforming (ESR) process feasible for sustainable H<sub>2</sub> production. NiAl<sub>2</sub>O<sub>4</sub> spinel derived catalysts are highly active and selective for ESR, but they require avoiding irreversible deactivation to ensure their regeneration. Their stability depends on the catalyst structure, and herein we report different Ni/Al<sub>2</sub>O<sub>3</sub>-NiAl<sub>2</sub>O<sub>4</sub> catalysts obtained upon reduction of a NiAl<sub>2</sub>O<sub>4</sub> spinel at 700, 750, or 850 °C. The catalysts were tested in ESR reaction-regeneration cycles, with reaction at 600 °C and regeneration by coke combustion at 850 °C followed by reduction at the corresponding temperature. The fresh, spent, and regenerated catalysts were characterized using X-ray diffraction, N<sub>2</sub> physisorption, temperature programmed reduction and oxidation, and scanning electron microscopy. The irreversible deactivation is due to Ni volatilization and catalyst particle fragmentation. These phenomena are prompted by a high filamentous carbon deposition favored by the Al<sub>2</sub>O<sub>3</sub> content in the catalyst. The reduction in the 700–750 °C range is optimum for controlling the Al<sub>2</sub>O<sub>3</sub> content, increasing the NiAl<sub>2</sub>O<sub>4</sub>/Al<sub>2</sub>O<sub>3</sub> ratio in the resulting catalyst. These catalysts show a period of partial reversible deactivation by coke with a change in the H<sub>2</sub> formation mechanism reaching a pseudo-stable state with a H<sub>2</sub> yield of 40% and a reproducible performance in successive reaction-regeneration cycles.
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spelling doaj.art-cb366596fba74d77bb171659b5f611ac2023-11-23T10:26:31ZengMDPI AGCatalysts2073-43442022-05-0112555010.3390/catal12050550Stability of a NiAl<sub>2</sub>O<sub>4</sub> Derived Catalyst in the Ethanol Steam Reforming in Reaction-Regeneration Cycles: Effect of Reduction TemperatureSergio Iglesias-Vázquez0José Valecillos1Aingeru Remiro2Javier Bilbao3Ana Guadalupe Gayubo4Department of Chemical Engineering, University of the Basque Country (UPV/EHU), P.O. Box 644, 48080 Bilbao, SpainDepartment of Chemical Engineering, University of the Basque Country (UPV/EHU), P.O. Box 644, 48080 Bilbao, SpainDepartment of Chemical Engineering, University of the Basque Country (UPV/EHU), P.O. Box 644, 48080 Bilbao, SpainDepartment of Chemical Engineering, University of the Basque Country (UPV/EHU), P.O. Box 644, 48080 Bilbao, SpainDepartment of Chemical Engineering, University of the Basque Country (UPV/EHU), P.O. Box 644, 48080 Bilbao, SpainThe catalyst regeneration is still a challenge to make the ethanol steam reforming (ESR) process feasible for sustainable H<sub>2</sub> production. NiAl<sub>2</sub>O<sub>4</sub> spinel derived catalysts are highly active and selective for ESR, but they require avoiding irreversible deactivation to ensure their regeneration. Their stability depends on the catalyst structure, and herein we report different Ni/Al<sub>2</sub>O<sub>3</sub>-NiAl<sub>2</sub>O<sub>4</sub> catalysts obtained upon reduction of a NiAl<sub>2</sub>O<sub>4</sub> spinel at 700, 750, or 850 °C. The catalysts were tested in ESR reaction-regeneration cycles, with reaction at 600 °C and regeneration by coke combustion at 850 °C followed by reduction at the corresponding temperature. The fresh, spent, and regenerated catalysts were characterized using X-ray diffraction, N<sub>2</sub> physisorption, temperature programmed reduction and oxidation, and scanning electron microscopy. The irreversible deactivation is due to Ni volatilization and catalyst particle fragmentation. These phenomena are prompted by a high filamentous carbon deposition favored by the Al<sub>2</sub>O<sub>3</sub> content in the catalyst. The reduction in the 700–750 °C range is optimum for controlling the Al<sub>2</sub>O<sub>3</sub> content, increasing the NiAl<sub>2</sub>O<sub>4</sub>/Al<sub>2</sub>O<sub>3</sub> ratio in the resulting catalyst. These catalysts show a period of partial reversible deactivation by coke with a change in the H<sub>2</sub> formation mechanism reaching a pseudo-stable state with a H<sub>2</sub> yield of 40% and a reproducible performance in successive reaction-regeneration cycles.https://www.mdpi.com/2073-4344/12/5/550hydrogenethanol steam reforming (ESR)Ni catalystNiAl<sub>2</sub>O<sub>4</sub> spinelcatalyst deactivationcoke
spellingShingle Sergio Iglesias-Vázquez
José Valecillos
Aingeru Remiro
Javier Bilbao
Ana Guadalupe Gayubo
Stability of a NiAl<sub>2</sub>O<sub>4</sub> Derived Catalyst in the Ethanol Steam Reforming in Reaction-Regeneration Cycles: Effect of Reduction Temperature
Catalysts
hydrogen
ethanol steam reforming (ESR)
Ni catalyst
NiAl<sub>2</sub>O<sub>4</sub> spinel
catalyst deactivation
coke
title Stability of a NiAl<sub>2</sub>O<sub>4</sub> Derived Catalyst in the Ethanol Steam Reforming in Reaction-Regeneration Cycles: Effect of Reduction Temperature
title_full Stability of a NiAl<sub>2</sub>O<sub>4</sub> Derived Catalyst in the Ethanol Steam Reforming in Reaction-Regeneration Cycles: Effect of Reduction Temperature
title_fullStr Stability of a NiAl<sub>2</sub>O<sub>4</sub> Derived Catalyst in the Ethanol Steam Reforming in Reaction-Regeneration Cycles: Effect of Reduction Temperature
title_full_unstemmed Stability of a NiAl<sub>2</sub>O<sub>4</sub> Derived Catalyst in the Ethanol Steam Reforming in Reaction-Regeneration Cycles: Effect of Reduction Temperature
title_short Stability of a NiAl<sub>2</sub>O<sub>4</sub> Derived Catalyst in the Ethanol Steam Reforming in Reaction-Regeneration Cycles: Effect of Reduction Temperature
title_sort stability of a nial sub 2 sub o sub 4 sub derived catalyst in the ethanol steam reforming in reaction regeneration cycles effect of reduction temperature
topic hydrogen
ethanol steam reforming (ESR)
Ni catalyst
NiAl<sub>2</sub>O<sub>4</sub> spinel
catalyst deactivation
coke
url https://www.mdpi.com/2073-4344/12/5/550
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