Recent progress in bio-inspired macrostructure array materials with special wettability—from surface engineering to functional applications

Bio-inspired macrostructure array (MAA, size: submillimeter to millimeter scale) materials with special wettability (MAAMs-SW) have attracted significant research attention due to their outstanding performance in many applications, including oil repellency, liquid/droplet manipulation, anti-icing, h...

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Main Authors: Zhongxu Lian, Jianhui Zhou, Wanfei Ren, Faze Chen, Jinkai Xu, Yanling Tian, Huadong Yu
Format: Article
Language:English
Published: IOP Publishing 2023-01-01
Series:International Journal of Extreme Manufacturing
Subjects:
Online Access:https://doi.org/10.1088/2631-7990/ad0471
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author Zhongxu Lian
Jianhui Zhou
Wanfei Ren
Faze Chen
Jinkai Xu
Yanling Tian
Huadong Yu
author_facet Zhongxu Lian
Jianhui Zhou
Wanfei Ren
Faze Chen
Jinkai Xu
Yanling Tian
Huadong Yu
author_sort Zhongxu Lian
collection DOAJ
description Bio-inspired macrostructure array (MAA, size: submillimeter to millimeter scale) materials with special wettability (MAAMs-SW) have attracted significant research attention due to their outstanding performance in many applications, including oil repellency, liquid/droplet manipulation, anti-icing, heat transfer, water collection, and oil–water separation. In this review, we focus on recent developments in the theory, design, fabrication, and application of bio-inspired MAAMs-SW. We first review the history of the basic theory of special wettability and discuss representative structures and corresponding functions of some biological surfaces, thus setting the stage for the design and fabrication of bio-inspired MAAMs-SW. We then summarize the fabrication methods of special wetting MAAs in terms of three categories: additive manufacturing, subtractive manufacturing, and formative manufacturing, as well as their diverse functional applications, providing insights into the development of these MAAMs-SW. Finally, the challenges and directions of future research on bio-inspired MAAMs-SW are briefly addressed. Worldwide efforts, progress, and breakthroughs from surface engineering to functional applications elaborated herein will promote the practical application of bio-inspired MAAMs-SW.
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spelling doaj.art-cb4b36d4d8ea406f9da6aaef3ed1fcc72023-11-10T08:48:09ZengIOP PublishingInternational Journal of Extreme Manufacturing2631-79902023-01-016101200810.1088/2631-7990/ad0471Recent progress in bio-inspired macrostructure array materials with special wettability—from surface engineering to functional applicationsZhongxu Lian0https://orcid.org/0000-0003-0675-7947Jianhui Zhou1Wanfei Ren2Faze Chen3https://orcid.org/0000-0003-2282-4548Jinkai Xu4https://orcid.org/0000-0002-5373-4564Yanling Tian5Huadong Yu6https://orcid.org/0000-0003-0756-512XMinistry of Education Key Laboratory for Cross-Scale Micro and Nano Manufacturing, Changchun University of Science and Technology , Changchun 130022, People’s Republic of China; College of Mechanical and Electrical Engineering, Changchun University of Science and Technology , Changchun 130022, People’s Republic of China; School of Engineering, University of Warwick , Coventry CV4 7AL, United KingdomMinistry of Education Key Laboratory for Cross-Scale Micro and Nano Manufacturing, Changchun University of Science and Technology , Changchun 130022, People’s Republic of China; College of Mechanical and Electrical Engineering, Changchun University of Science and Technology , Changchun 130022, People’s Republic of ChinaMinistry of Education Key Laboratory for Cross-Scale Micro and Nano Manufacturing, Changchun University of Science and Technology , Changchun 130022, People’s Republic of China; College of Mechanical and Electrical Engineering, Changchun University of Science and Technology , Changchun 130022, People’s Republic of ChinaSchool of Mechanical Engineering, Tianjin University , Tianjin 300350, People’s Republic of ChinaMinistry of Education Key Laboratory for Cross-Scale Micro and Nano Manufacturing, Changchun University of Science and Technology , Changchun 130022, People’s Republic of China; College of Mechanical and Electrical Engineering, Changchun University of Science and Technology , Changchun 130022, People’s Republic of ChinaSchool of Engineering, University of Warwick , Coventry CV4 7AL, United KingdomSchool of Mechanical and Aerospace Engineering, Jilin University , Changchun 130022, People’s Republic of ChinaBio-inspired macrostructure array (MAA, size: submillimeter to millimeter scale) materials with special wettability (MAAMs-SW) have attracted significant research attention due to their outstanding performance in many applications, including oil repellency, liquid/droplet manipulation, anti-icing, heat transfer, water collection, and oil–water separation. In this review, we focus on recent developments in the theory, design, fabrication, and application of bio-inspired MAAMs-SW. We first review the history of the basic theory of special wettability and discuss representative structures and corresponding functions of some biological surfaces, thus setting the stage for the design and fabrication of bio-inspired MAAMs-SW. We then summarize the fabrication methods of special wetting MAAs in terms of three categories: additive manufacturing, subtractive manufacturing, and formative manufacturing, as well as their diverse functional applications, providing insights into the development of these MAAMs-SW. Finally, the challenges and directions of future research on bio-inspired MAAMs-SW are briefly addressed. Worldwide efforts, progress, and breakthroughs from surface engineering to functional applications elaborated herein will promote the practical application of bio-inspired MAAMs-SW.https://doi.org/10.1088/2631-7990/ad0471macrostructure arrayssuperhydrophobic3D printinglaserdroplet manipulation
spellingShingle Zhongxu Lian
Jianhui Zhou
Wanfei Ren
Faze Chen
Jinkai Xu
Yanling Tian
Huadong Yu
Recent progress in bio-inspired macrostructure array materials with special wettability—from surface engineering to functional applications
International Journal of Extreme Manufacturing
macrostructure arrays
superhydrophobic
3D printing
laser
droplet manipulation
title Recent progress in bio-inspired macrostructure array materials with special wettability—from surface engineering to functional applications
title_full Recent progress in bio-inspired macrostructure array materials with special wettability—from surface engineering to functional applications
title_fullStr Recent progress in bio-inspired macrostructure array materials with special wettability—from surface engineering to functional applications
title_full_unstemmed Recent progress in bio-inspired macrostructure array materials with special wettability—from surface engineering to functional applications
title_short Recent progress in bio-inspired macrostructure array materials with special wettability—from surface engineering to functional applications
title_sort recent progress in bio inspired macrostructure array materials with special wettability from surface engineering to functional applications
topic macrostructure arrays
superhydrophobic
3D printing
laser
droplet manipulation
url https://doi.org/10.1088/2631-7990/ad0471
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AT wanfeiren recentprogressinbioinspiredmacrostructurearraymaterialswithspecialwettabilityfromsurfaceengineeringtofunctionalapplications
AT fazechen recentprogressinbioinspiredmacrostructurearraymaterialswithspecialwettabilityfromsurfaceengineeringtofunctionalapplications
AT jinkaixu recentprogressinbioinspiredmacrostructurearraymaterialswithspecialwettabilityfromsurfaceengineeringtofunctionalapplications
AT yanlingtian recentprogressinbioinspiredmacrostructurearraymaterialswithspecialwettabilityfromsurfaceengineeringtofunctionalapplications
AT huadongyu recentprogressinbioinspiredmacrostructurearraymaterialswithspecialwettabilityfromsurfaceengineeringtofunctionalapplications