Ultrasonic Tomography Study of Metal Defect Detection in Lithium-Ion Battery

Lithium-ion batteries are widely used in electric vehicles and energy storage systems. Sudden fire accident is one of the most serious issue, which is mainly caused by unpredicted internal short circuit. Metal particle defect is a key factor in internal short circuit it will not show an obvious abno...

Full description

Bibliographic Details
Main Authors: Mengchao Yi, Fachao Jiang, Languang Lu, Sixuan Hou, Jianqiao Ren, Xuebing Han, Lili Huang
Format: Article
Language:English
Published: Frontiers Media S.A. 2021-12-01
Series:Frontiers in Energy Research
Subjects:
Online Access:https://www.frontiersin.org/articles/10.3389/fenrg.2021.806929/full
_version_ 1819239053961199616
author Mengchao Yi
Mengchao Yi
Fachao Jiang
Languang Lu
Sixuan Hou
Jianqiao Ren
Xuebing Han
Lili Huang
author_facet Mengchao Yi
Mengchao Yi
Fachao Jiang
Languang Lu
Sixuan Hou
Jianqiao Ren
Xuebing Han
Lili Huang
author_sort Mengchao Yi
collection DOAJ
description Lithium-ion batteries are widely used in electric vehicles and energy storage systems. Sudden fire accident is one of the most serious issue, which is mainly caused by unpredicted internal short circuit. Metal particle defect is a key factor in internal short circuit it will not show an obvious abnormal change in battery external characteristic just like mechanical and thermal abuse. So, a non-destructive testing of battery internal metal defect is very necessary. This study is first time to scan and analyze different types of defects inside a battery by using ultrasonic technology, and it shows the detection capability boundary of this methodology. A non-contact ultrasonic scanning system with multi-channel was built to scan the battery sample with aluminum foil, copper foil and copper powder defects. The position and shape of those defects were clearly shown by using tomography methodology. It was found that the acoustic properties difference between metal defects and battery active materials has a strong influence on detection sensitivity. Compared with aluminum foil, copper foil and copper powder are easier to be detected and change the ultrasonic signal greatly, they will produce an obvious shadowing artifacts and speed displacement phenomena in tomography images. Ultrasonic tomography technology is an effective method for non-destructive testing of lithium-ion batteries.
first_indexed 2024-12-23T13:46:01Z
format Article
id doaj.art-cb5a3c49d32246b6b3292459b032f288
institution Directory Open Access Journal
issn 2296-598X
language English
last_indexed 2024-12-23T13:46:01Z
publishDate 2021-12-01
publisher Frontiers Media S.A.
record_format Article
series Frontiers in Energy Research
spelling doaj.art-cb5a3c49d32246b6b3292459b032f2882022-12-21T17:44:44ZengFrontiers Media S.A.Frontiers in Energy Research2296-598X2021-12-01910.3389/fenrg.2021.806929806929Ultrasonic Tomography Study of Metal Defect Detection in Lithium-Ion BatteryMengchao Yi0Mengchao Yi1Fachao Jiang2Languang Lu3Sixuan Hou4Jianqiao Ren5Xuebing Han6Lili Huang7College of Engineering, China Agricultural University, Beijing, ChinaState Key Laboratory of Automotive Safety and Energy, Tsinghua University, Beijing, ChinaCollege of Engineering, China Agricultural University, Beijing, ChinaState Key Laboratory of Automotive Safety and Energy, Tsinghua University, Beijing, ChinaSchool of Mechanical Engineering, University of Shanghai for Science and Technology, Shanghai, ChinaR&D China, Électricité de France, Beijing, ChinaState Key Laboratory of Automotive Safety and Energy, Tsinghua University, Beijing, ChinaSchool of Automotive Engineering, Lanzhou Institute of Technology, Lanzhou, ChinaLithium-ion batteries are widely used in electric vehicles and energy storage systems. Sudden fire accident is one of the most serious issue, which is mainly caused by unpredicted internal short circuit. Metal particle defect is a key factor in internal short circuit it will not show an obvious abnormal change in battery external characteristic just like mechanical and thermal abuse. So, a non-destructive testing of battery internal metal defect is very necessary. This study is first time to scan and analyze different types of defects inside a battery by using ultrasonic technology, and it shows the detection capability boundary of this methodology. A non-contact ultrasonic scanning system with multi-channel was built to scan the battery sample with aluminum foil, copper foil and copper powder defects. The position and shape of those defects were clearly shown by using tomography methodology. It was found that the acoustic properties difference between metal defects and battery active materials has a strong influence on detection sensitivity. Compared with aluminum foil, copper foil and copper powder are easier to be detected and change the ultrasonic signal greatly, they will produce an obvious shadowing artifacts and speed displacement phenomena in tomography images. Ultrasonic tomography technology is an effective method for non-destructive testing of lithium-ion batteries.https://www.frontiersin.org/articles/10.3389/fenrg.2021.806929/fulllithium-ion batteryultrasonicnon-destructive testingmaterial propertybattery defectbattery safety
spellingShingle Mengchao Yi
Mengchao Yi
Fachao Jiang
Languang Lu
Sixuan Hou
Jianqiao Ren
Xuebing Han
Lili Huang
Ultrasonic Tomography Study of Metal Defect Detection in Lithium-Ion Battery
Frontiers in Energy Research
lithium-ion battery
ultrasonic
non-destructive testing
material property
battery defect
battery safety
title Ultrasonic Tomography Study of Metal Defect Detection in Lithium-Ion Battery
title_full Ultrasonic Tomography Study of Metal Defect Detection in Lithium-Ion Battery
title_fullStr Ultrasonic Tomography Study of Metal Defect Detection in Lithium-Ion Battery
title_full_unstemmed Ultrasonic Tomography Study of Metal Defect Detection in Lithium-Ion Battery
title_short Ultrasonic Tomography Study of Metal Defect Detection in Lithium-Ion Battery
title_sort ultrasonic tomography study of metal defect detection in lithium ion battery
topic lithium-ion battery
ultrasonic
non-destructive testing
material property
battery defect
battery safety
url https://www.frontiersin.org/articles/10.3389/fenrg.2021.806929/full
work_keys_str_mv AT mengchaoyi ultrasonictomographystudyofmetaldefectdetectioninlithiumionbattery
AT mengchaoyi ultrasonictomographystudyofmetaldefectdetectioninlithiumionbattery
AT fachaojiang ultrasonictomographystudyofmetaldefectdetectioninlithiumionbattery
AT languanglu ultrasonictomographystudyofmetaldefectdetectioninlithiumionbattery
AT sixuanhou ultrasonictomographystudyofmetaldefectdetectioninlithiumionbattery
AT jianqiaoren ultrasonictomographystudyofmetaldefectdetectioninlithiumionbattery
AT xuebinghan ultrasonictomographystudyofmetaldefectdetectioninlithiumionbattery
AT lilihuang ultrasonictomographystudyofmetaldefectdetectioninlithiumionbattery