On the Accurate Prediction of Residual Stress in a Three-Pass Slot Nickel-Base Repair Weld by Numerical Simulations

The activities within a European network to develop accurate experimental and numerical methods to assess residual stresses in structural weldments are reported. The NeT Task Group 6 or NeT-TG6 project examined an Alloy 600 plate containing a three-pass slot weld made with Alloy 82 consumables. A nu...

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Main Authors: Vasileios Akrivos, Ondrej Muransky, Lionel Depradeux, Michael C. Smith, Anastasia Vasileiou, Viorel Deaconu, Priyesh Kapadia
Format: Article
Language:English
Published: MDPI AG 2022-06-01
Series:Journal of Manufacturing and Materials Processing
Subjects:
Online Access:https://www.mdpi.com/2504-4494/6/3/61
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author Vasileios Akrivos
Ondrej Muransky
Lionel Depradeux
Michael C. Smith
Anastasia Vasileiou
Viorel Deaconu
Priyesh Kapadia
author_facet Vasileios Akrivos
Ondrej Muransky
Lionel Depradeux
Michael C. Smith
Anastasia Vasileiou
Viorel Deaconu
Priyesh Kapadia
author_sort Vasileios Akrivos
collection DOAJ
description The activities within a European network to develop accurate experimental and numerical methods to assess residual stresses in structural weldments are reported. The NeT Task Group 6 or NeT-TG6 project examined an Alloy 600 plate containing a three-pass slot weld made with Alloy 82 consumables. A number of identical specimens were fabricated and detailed records of the manufacturing history were kept. Parallel measurement and simulation round robins were performed. Residual stresses were measured using neutron diffraction via five different instruments. The acquired database is large enough to generate reliable mean profiles, to identify clear outliers, and to establish the systematic uncertainty associated with this non-destructive technique. NeT-TG6 gives a valuable insight into the real-world variability of diffraction-based residual stress measurements, and forms a reliable foundation against which to benchmark other measurement methods. The mean measured profiles were used to validate the accuracy achieved by the network in the prediction of residual stresses.
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spelling doaj.art-cb93db8868bd493ca23ead07234cdbd42023-11-23T17:21:30ZengMDPI AGJournal of Manufacturing and Materials Processing2504-44942022-06-01636110.3390/jmmp6030061On the Accurate Prediction of Residual Stress in a Three-Pass Slot Nickel-Base Repair Weld by Numerical SimulationsVasileios Akrivos0Ondrej Muransky1Lionel Depradeux2Michael C. Smith3Anastasia Vasileiou4Viorel Deaconu5Priyesh Kapadia6Department of Mechanical, Aerospace and Civil Engineering, University of Manchester, Sackville Street, Manchester M13 9PL, UKAustralian Nuclear Science and Technology Organisation (ANSTO), Lucas Heights, NSW 2234, AustraliaEC2-Modélisation, 69100 Villeurbanne, FranceDepartment of Mechanical, Aerospace and Civil Engineering, University of Manchester, Sackville Street, Manchester M13 9PL, UKDepartment of Mechanical, Aerospace and Civil Engineering, University of Manchester, Sackville Street, Manchester M13 9PL, UKInstitute for Nuclear Research (INR), 115400 Pitesti, RomaniaDepartment of Mechanical Engineering, Imperial College London, South Kensington Campus, London SW7 2AZ, UKThe activities within a European network to develop accurate experimental and numerical methods to assess residual stresses in structural weldments are reported. The NeT Task Group 6 or NeT-TG6 project examined an Alloy 600 plate containing a three-pass slot weld made with Alloy 82 consumables. A number of identical specimens were fabricated and detailed records of the manufacturing history were kept. Parallel measurement and simulation round robins were performed. Residual stresses were measured using neutron diffraction via five different instruments. The acquired database is large enough to generate reliable mean profiles, to identify clear outliers, and to establish the systematic uncertainty associated with this non-destructive technique. NeT-TG6 gives a valuable insight into the real-world variability of diffraction-based residual stress measurements, and forms a reliable foundation against which to benchmark other measurement methods. The mean measured profiles were used to validate the accuracy achieved by the network in the prediction of residual stresses.https://www.mdpi.com/2504-4494/6/3/61weldingweld modellingresidual stress measurementfinite element modellingmaterials characterization
spellingShingle Vasileios Akrivos
Ondrej Muransky
Lionel Depradeux
Michael C. Smith
Anastasia Vasileiou
Viorel Deaconu
Priyesh Kapadia
On the Accurate Prediction of Residual Stress in a Three-Pass Slot Nickel-Base Repair Weld by Numerical Simulations
Journal of Manufacturing and Materials Processing
welding
weld modelling
residual stress measurement
finite element modelling
materials characterization
title On the Accurate Prediction of Residual Stress in a Three-Pass Slot Nickel-Base Repair Weld by Numerical Simulations
title_full On the Accurate Prediction of Residual Stress in a Three-Pass Slot Nickel-Base Repair Weld by Numerical Simulations
title_fullStr On the Accurate Prediction of Residual Stress in a Three-Pass Slot Nickel-Base Repair Weld by Numerical Simulations
title_full_unstemmed On the Accurate Prediction of Residual Stress in a Three-Pass Slot Nickel-Base Repair Weld by Numerical Simulations
title_short On the Accurate Prediction of Residual Stress in a Three-Pass Slot Nickel-Base Repair Weld by Numerical Simulations
title_sort on the accurate prediction of residual stress in a three pass slot nickel base repair weld by numerical simulations
topic welding
weld modelling
residual stress measurement
finite element modelling
materials characterization
url https://www.mdpi.com/2504-4494/6/3/61
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