Digital Twins for High-Tech Machining Applications—A Model-Based Analytics-Ready Approach
This paper presents a brief introduction to competition-driven digital transformation in the machining sector. On this basis, the creation of a digital twin for machining processes is approached firstly using a basic digital twin structure. The latter is sub-grouped into information and data models,...
| Main Authors: | , , , , , , , , , |
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| Format: | Article |
| Language: | English |
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MDPI AG
2021-07-01
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| Series: | Journal of Manufacturing and Materials Processing |
| Subjects: | |
| Online Access: | https://www.mdpi.com/2504-4494/5/3/80 |
| _version_ | 1797518688839008256 |
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| author | Albrecht Hänel André Seidel Uwe Frieß Uwe Teicher Hajo Wiemer Dongqian Wang Eric Wenkler Lars Penter Arvid Hellmich Steffen Ihlenfeldt |
| author_facet | Albrecht Hänel André Seidel Uwe Frieß Uwe Teicher Hajo Wiemer Dongqian Wang Eric Wenkler Lars Penter Arvid Hellmich Steffen Ihlenfeldt |
| author_sort | Albrecht Hänel |
| collection | DOAJ |
| description | This paper presents a brief introduction to competition-driven digital transformation in the machining sector. On this basis, the creation of a digital twin for machining processes is approached firstly using a basic digital twin structure. The latter is sub-grouped into information and data models, specific calculation and process models, all seen from an application-oriented perspective. Moreover, digital shadow and digital twin are embedded in this framework, being discussed in the context of a state-of-the-art literature review. The main part of this paper addresses models for machine and path inaccuracies, material removal and tool engagement, cutting force, process stability, thermal behavior, workpiece and surface properties. Furthermore, these models are superimposed towards an integral digital twin. In addition, the overall context is expanded towards an integral software architecture of a digital twin providing information system. The information system, in turn, ties in with existing forward-oriented planning from operational practice, leading to a significant expansion of the initially presented basic structure for a digital twin. Consequently, a time-stratified data layer platform is introduced to prepare for the resulting shadow-twin transformation loop. Finally, subtasks are defined to assure functional interfaces, model integrability and feedback measures. |
| first_indexed | 2024-03-10T07:33:14Z |
| format | Article |
| id | doaj.art-cbcc55b3e7fd40af8e503d2df53fdcbb |
| institution | Directory Open Access Journal |
| issn | 2504-4494 |
| language | English |
| last_indexed | 2024-03-10T07:33:14Z |
| publishDate | 2021-07-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Journal of Manufacturing and Materials Processing |
| spelling | doaj.art-cbcc55b3e7fd40af8e503d2df53fdcbb2023-11-22T13:44:53ZengMDPI AGJournal of Manufacturing and Materials Processing2504-44942021-07-01538010.3390/jmmp5030080Digital Twins for High-Tech Machining Applications—A Model-Based Analytics-Ready ApproachAlbrecht Hänel0André Seidel1Uwe Frieß2Uwe Teicher3Hajo Wiemer4Dongqian Wang5Eric Wenkler6Lars Penter7Arvid Hellmich8Steffen Ihlenfeldt9Fraunhofer Institute for Machine Tools and Forming Technology IWU, Nöthnitzer Straße 44, 01187 Dresden, GermanyFraunhofer Institute for Machine Tools and Forming Technology IWU, Nöthnitzer Straße 44, 01187 Dresden, GermanyFraunhofer Institute for Machine Tools and Forming Technology IWU, Nöthnitzer Straße 44, 01187 Dresden, GermanyFraunhofer Institute for Machine Tools and Forming Technology IWU, Nöthnitzer Straße 44, 01187 Dresden, GermanyChair of Machine Tools Development and Adaptive Controls, Institute of Mechatronic Engineering, Technische Universität Dresden, Helmholtzstr 7a, 01069 Dresden, GermanyChair of Machine Tools Development and Adaptive Controls, Institute of Mechatronic Engineering, Technische Universität Dresden, Helmholtzstr 7a, 01069 Dresden, GermanyFraunhofer Institute for Machine Tools and Forming Technology IWU, Nöthnitzer Straße 44, 01187 Dresden, GermanyFraunhofer Institute for Machine Tools and Forming Technology IWU, Nöthnitzer Straße 44, 01187 Dresden, GermanyFraunhofer Institute for Machine Tools and Forming Technology IWU, Nöthnitzer Straße 44, 01187 Dresden, GermanyFraunhofer Institute for Machine Tools and Forming Technology IWU, Nöthnitzer Straße 44, 01187 Dresden, GermanyThis paper presents a brief introduction to competition-driven digital transformation in the machining sector. On this basis, the creation of a digital twin for machining processes is approached firstly using a basic digital twin structure. The latter is sub-grouped into information and data models, specific calculation and process models, all seen from an application-oriented perspective. Moreover, digital shadow and digital twin are embedded in this framework, being discussed in the context of a state-of-the-art literature review. The main part of this paper addresses models for machine and path inaccuracies, material removal and tool engagement, cutting force, process stability, thermal behavior, workpiece and surface properties. Furthermore, these models are superimposed towards an integral digital twin. In addition, the overall context is expanded towards an integral software architecture of a digital twin providing information system. The information system, in turn, ties in with existing forward-oriented planning from operational practice, leading to a significant expansion of the initially presented basic structure for a digital twin. Consequently, a time-stratified data layer platform is introduced to prepare for the resulting shadow-twin transformation loop. Finally, subtasks are defined to assure functional interfaces, model integrability and feedback measures.https://www.mdpi.com/2504-4494/5/3/80digital twindigital shadowmachining processesinformation modeldigital twin integrationdigital manufacturing system |
| spellingShingle | Albrecht Hänel André Seidel Uwe Frieß Uwe Teicher Hajo Wiemer Dongqian Wang Eric Wenkler Lars Penter Arvid Hellmich Steffen Ihlenfeldt Digital Twins for High-Tech Machining Applications—A Model-Based Analytics-Ready Approach Journal of Manufacturing and Materials Processing digital twin digital shadow machining processes information model digital twin integration digital manufacturing system |
| title | Digital Twins for High-Tech Machining Applications—A Model-Based Analytics-Ready Approach |
| title_full | Digital Twins for High-Tech Machining Applications—A Model-Based Analytics-Ready Approach |
| title_fullStr | Digital Twins for High-Tech Machining Applications—A Model-Based Analytics-Ready Approach |
| title_full_unstemmed | Digital Twins for High-Tech Machining Applications—A Model-Based Analytics-Ready Approach |
| title_short | Digital Twins for High-Tech Machining Applications—A Model-Based Analytics-Ready Approach |
| title_sort | digital twins for high tech machining applications a model based analytics ready approach |
| topic | digital twin digital shadow machining processes information model digital twin integration digital manufacturing system |
| url | https://www.mdpi.com/2504-4494/5/3/80 |
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