Powder characterisation techniques and effects of powder characteristics on part properties in powder-bed fusion processes

Powder-bed fusion is a class of Additive Manufacturing (AM) processes that bond successive layers of powder to facilitate the creation of parts with complex geometries. As AM technology transitions from the fabrication of prototypes to end-use parts, the understanding of the powder properties needed...

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Main Authors: Austin T. Sutton, Caitlin S. Kriewall, Ming C. Leu, Joseph W. Newkirk
Format: Article
Language:English
Published: Taylor & Francis Group 2017-01-01
Series:Virtual and Physical Prototyping
Subjects:
Online Access:http://dx.doi.org/10.1080/17452759.2016.1250605
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author Austin T. Sutton
Caitlin S. Kriewall
Ming C. Leu
Joseph W. Newkirk
author_facet Austin T. Sutton
Caitlin S. Kriewall
Ming C. Leu
Joseph W. Newkirk
author_sort Austin T. Sutton
collection DOAJ
description Powder-bed fusion is a class of Additive Manufacturing (AM) processes that bond successive layers of powder to facilitate the creation of parts with complex geometries. As AM technology transitions from the fabrication of prototypes to end-use parts, the understanding of the powder properties needed to reliably produce parts of acceptable quality becomes critical. Consequently, this has led to the use of powder characterisation techniques such as scanning electron microscopy, laser light diffraction, X-ray photoelectron spectroscopy, and differential thermal analysis to study the effect of powder characteristics on part properties. Utilisation of these powder characterisation methods to study particle morphology, chemistry, and microstructure has resulted in significant strides being made towards the optimisation of powder properties. This paper reviews methods commonly used in characterising AM powders, and the effects of powder characteristics on the part properties in powder-bed fusion processes.
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spelling doaj.art-cbe8978a11ef44aebffdb10ac5a38e5d2023-09-21T13:56:59ZengTaylor & Francis GroupVirtual and Physical Prototyping1745-27591745-27672017-01-0112132910.1080/17452759.2016.12506051250605Powder characterisation techniques and effects of powder characteristics on part properties in powder-bed fusion processesAustin T. Sutton0Caitlin S. Kriewall1Ming C. Leu2Joseph W. Newkirk3Missouri University of Science and TechnologyMissouri University of Science and TechnologyMissouri University of Science and TechnologyMissouri University of Science and TechnologyPowder-bed fusion is a class of Additive Manufacturing (AM) processes that bond successive layers of powder to facilitate the creation of parts with complex geometries. As AM technology transitions from the fabrication of prototypes to end-use parts, the understanding of the powder properties needed to reliably produce parts of acceptable quality becomes critical. Consequently, this has led to the use of powder characterisation techniques such as scanning electron microscopy, laser light diffraction, X-ray photoelectron spectroscopy, and differential thermal analysis to study the effect of powder characteristics on part properties. Utilisation of these powder characterisation methods to study particle morphology, chemistry, and microstructure has resulted in significant strides being made towards the optimisation of powder properties. This paper reviews methods commonly used in characterising AM powders, and the effects of powder characteristics on the part properties in powder-bed fusion processes.http://dx.doi.org/10.1080/17452759.2016.1250605selective laser sinteringpowder characterisationpowder-bed fusionrapid manufacturingmaterial properties
spellingShingle Austin T. Sutton
Caitlin S. Kriewall
Ming C. Leu
Joseph W. Newkirk
Powder characterisation techniques and effects of powder characteristics on part properties in powder-bed fusion processes
Virtual and Physical Prototyping
selective laser sintering
powder characterisation
powder-bed fusion
rapid manufacturing
material properties
title Powder characterisation techniques and effects of powder characteristics on part properties in powder-bed fusion processes
title_full Powder characterisation techniques and effects of powder characteristics on part properties in powder-bed fusion processes
title_fullStr Powder characterisation techniques and effects of powder characteristics on part properties in powder-bed fusion processes
title_full_unstemmed Powder characterisation techniques and effects of powder characteristics on part properties in powder-bed fusion processes
title_short Powder characterisation techniques and effects of powder characteristics on part properties in powder-bed fusion processes
title_sort powder characterisation techniques and effects of powder characteristics on part properties in powder bed fusion processes
topic selective laser sintering
powder characterisation
powder-bed fusion
rapid manufacturing
material properties
url http://dx.doi.org/10.1080/17452759.2016.1250605
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AT mingcleu powdercharacterisationtechniquesandeffectsofpowdercharacteristicsonpartpropertiesinpowderbedfusionprocesses
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