Optimization of Permanent Magnet Parameters in Axial Flux Rotary Converter for HEV Drive

This paper focuses on the development and optimization of a special hybrid electric vehicle arrangement known as a four-quadrant rotary converter. The introduction summarizes the main advantages and disadvantages of existing topologies in radial and axial flux arrangements. Based on previous experie...

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Main Authors: Ales Havel, Martin Sobek, Libor Stepanec, Jan Strossa
Format: Article
Language:English
Published: MDPI AG 2022-01-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/3/724
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author Ales Havel
Martin Sobek
Libor Stepanec
Jan Strossa
author_facet Ales Havel
Martin Sobek
Libor Stepanec
Jan Strossa
author_sort Ales Havel
collection DOAJ
description This paper focuses on the development and optimization of a special hybrid electric vehicle arrangement known as a four-quadrant rotary converter. The introduction summarizes the main advantages and disadvantages of existing topologies in radial and axial flux arrangements. Based on previous experience, we developed a novel axial flux arrangement that eliminates the problems and disadvantages associated with existing radial flux solutions. In addition, this paper evaluates and subsequently describes the optimization of permanent magnet parameters in an axial flux rotary converter unit. A number of 3D finite element method optimizations were performed to find the optimal mass distribution of permanent magnets on the frontal area of the outer rotor in the axial flux rotary converter unit. The optimization involved the permanent magnets’ material, shape, and thickness in order to achieve maximal efficiency of the entire unit while leaving its nominal output power and speed unaffected. The results show an increase in the overall theoretical efficiency of the outer rotor unit from 90.2% to 94.4% following the optimization.
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spelling doaj.art-cc72c9f3604246aa8d73178ebce29f872023-11-23T16:18:47ZengMDPI AGEnergies1996-10732022-01-0115372410.3390/en15030724Optimization of Permanent Magnet Parameters in Axial Flux Rotary Converter for HEV DriveAles Havel0Martin Sobek1Libor Stepanec2Jan Strossa3Department of Electronics, VSB—Technical University of Ostrava, 708 00 Ostrava-Poruba, Czech RepublicDepartment of Electronics, VSB—Technical University of Ostrava, 708 00 Ostrava-Poruba, Czech RepublicDepartment of Electronics, VSB—Technical University of Ostrava, 708 00 Ostrava-Poruba, Czech RepublicDepartment of Electronics, VSB—Technical University of Ostrava, 708 00 Ostrava-Poruba, Czech RepublicThis paper focuses on the development and optimization of a special hybrid electric vehicle arrangement known as a four-quadrant rotary converter. The introduction summarizes the main advantages and disadvantages of existing topologies in radial and axial flux arrangements. Based on previous experience, we developed a novel axial flux arrangement that eliminates the problems and disadvantages associated with existing radial flux solutions. In addition, this paper evaluates and subsequently describes the optimization of permanent magnet parameters in an axial flux rotary converter unit. A number of 3D finite element method optimizations were performed to find the optimal mass distribution of permanent magnets on the frontal area of the outer rotor in the axial flux rotary converter unit. The optimization involved the permanent magnets’ material, shape, and thickness in order to achieve maximal efficiency of the entire unit while leaving its nominal output power and speed unaffected. The results show an increase in the overall theoretical efficiency of the outer rotor unit from 90.2% to 94.4% following the optimization.https://www.mdpi.com/1996-1073/15/3/724axial fluxefficiencyfinite element methodhybrid electric vehiclepermanent magnet
spellingShingle Ales Havel
Martin Sobek
Libor Stepanec
Jan Strossa
Optimization of Permanent Magnet Parameters in Axial Flux Rotary Converter for HEV Drive
Energies
axial flux
efficiency
finite element method
hybrid electric vehicle
permanent magnet
title Optimization of Permanent Magnet Parameters in Axial Flux Rotary Converter for HEV Drive
title_full Optimization of Permanent Magnet Parameters in Axial Flux Rotary Converter for HEV Drive
title_fullStr Optimization of Permanent Magnet Parameters in Axial Flux Rotary Converter for HEV Drive
title_full_unstemmed Optimization of Permanent Magnet Parameters in Axial Flux Rotary Converter for HEV Drive
title_short Optimization of Permanent Magnet Parameters in Axial Flux Rotary Converter for HEV Drive
title_sort optimization of permanent magnet parameters in axial flux rotary converter for hev drive
topic axial flux
efficiency
finite element method
hybrid electric vehicle
permanent magnet
url https://www.mdpi.com/1996-1073/15/3/724
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AT janstrossa optimizationofpermanentmagnetparametersinaxialfluxrotaryconverterforhevdrive