Sustainable Additive Manufacturing: Mechanical Response of High-Density Polyethylene over Multiple Recycling Processes

Polymer recycling is nowadays in high-demand due to an increase in polymers demand and production. Recycling of such materials is mostly a thermomechanical process that modifies their overall mechanical behavior. The present research work focuses on the recyclability of high-density polyethylene (HD...

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Main Authors: Nectarios Vidakis, Markos Petousis, Athena Maniadi
Format: Article
Language:English
Published: MDPI AG 2021-01-01
Series:Recycling
Subjects:
Online Access:https://www.mdpi.com/2313-4321/6/1/4
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author Nectarios Vidakis
Markos Petousis
Athena Maniadi
author_facet Nectarios Vidakis
Markos Petousis
Athena Maniadi
author_sort Nectarios Vidakis
collection DOAJ
description Polymer recycling is nowadays in high-demand due to an increase in polymers demand and production. Recycling of such materials is mostly a thermomechanical process that modifies their overall mechanical behavior. The present research work focuses on the recyclability of high-density polyethylene (HDPE), one of the most recycled materials globally, for use in additive manufacturing (AM). A thorough investigation was carried out to determine the effect of the continuous recycling on mechanical, structural, and thermal responses of HDPE polymer via a process that isolates the thermomechanical treatment from other parameters such as aging, contamination, etc. Fused filament fabrication (FFF) specimens were produced from virgin and recycled materials and were experimentally tested and evaluated in tension, flexion, impact, and micro-hardness. A thorough thermal and morphological analysis was also performed. The overall results of this study show that the mechanical properties of the recycled HDPE polymer were generally improved over the recycling repetitions for a certain number of recycling steps, making the HDPE recycling a viable option for circular use. Repetitions two to five had the optimum overall mechanical behavior, indicating a significant positive impact of the HDPE polymer recycling aside from the environmental one.
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spelling doaj.art-cce93be4e18d49e295bdede73931e1f82023-11-21T08:04:48ZengMDPI AGRecycling2313-43212021-01-01614010.3390/recycling6010004Sustainable Additive Manufacturing: Mechanical Response of High-Density Polyethylene over Multiple Recycling ProcessesNectarios Vidakis0Markos Petousis1Athena Maniadi2Mechanical Engineering Department, Hellenic Mediterranean University, 71410 Heraklion, Crete, GreeceMechanical Engineering Department, Hellenic Mediterranean University, 71410 Heraklion, Crete, GreeceDepartment of Materials Science and Technology, University of Crete, 70013 Heraklion, Crete, GreecePolymer recycling is nowadays in high-demand due to an increase in polymers demand and production. Recycling of such materials is mostly a thermomechanical process that modifies their overall mechanical behavior. The present research work focuses on the recyclability of high-density polyethylene (HDPE), one of the most recycled materials globally, for use in additive manufacturing (AM). A thorough investigation was carried out to determine the effect of the continuous recycling on mechanical, structural, and thermal responses of HDPE polymer via a process that isolates the thermomechanical treatment from other parameters such as aging, contamination, etc. Fused filament fabrication (FFF) specimens were produced from virgin and recycled materials and were experimentally tested and evaluated in tension, flexion, impact, and micro-hardness. A thorough thermal and morphological analysis was also performed. The overall results of this study show that the mechanical properties of the recycled HDPE polymer were generally improved over the recycling repetitions for a certain number of recycling steps, making the HDPE recycling a viable option for circular use. Repetitions two to five had the optimum overall mechanical behavior, indicating a significant positive impact of the HDPE polymer recycling aside from the environmental one.https://www.mdpi.com/2313-4321/6/1/4additive manufacturing3D printingrecyclinghigh density polyethylene (HDPE)material characterization
spellingShingle Nectarios Vidakis
Markos Petousis
Athena Maniadi
Sustainable Additive Manufacturing: Mechanical Response of High-Density Polyethylene over Multiple Recycling Processes
Recycling
additive manufacturing
3D printing
recycling
high density polyethylene (HDPE)
material characterization
title Sustainable Additive Manufacturing: Mechanical Response of High-Density Polyethylene over Multiple Recycling Processes
title_full Sustainable Additive Manufacturing: Mechanical Response of High-Density Polyethylene over Multiple Recycling Processes
title_fullStr Sustainable Additive Manufacturing: Mechanical Response of High-Density Polyethylene over Multiple Recycling Processes
title_full_unstemmed Sustainable Additive Manufacturing: Mechanical Response of High-Density Polyethylene over Multiple Recycling Processes
title_short Sustainable Additive Manufacturing: Mechanical Response of High-Density Polyethylene over Multiple Recycling Processes
title_sort sustainable additive manufacturing mechanical response of high density polyethylene over multiple recycling processes
topic additive manufacturing
3D printing
recycling
high density polyethylene (HDPE)
material characterization
url https://www.mdpi.com/2313-4321/6/1/4
work_keys_str_mv AT nectariosvidakis sustainableadditivemanufacturingmechanicalresponseofhighdensitypolyethyleneovermultiplerecyclingprocesses
AT markospetousis sustainableadditivemanufacturingmechanicalresponseofhighdensitypolyethyleneovermultiplerecyclingprocesses
AT athenamaniadi sustainableadditivemanufacturingmechanicalresponseofhighdensitypolyethyleneovermultiplerecyclingprocesses