Improvement in Hardness and Wear Behaviour of Iron-Based Mn–Cu–Sn Matrix for Sintered Diamond Tools by Dispersion Strengthening
The work presents the possibility of fabricating materials for use as a matrix in sintered metallic-diamond tools with increased mechanical properties and abrasion wear resistance. In this study, the effect of micro-sized SiC, Al<sub>2</sub>O<sub>3</sub>, and ZrO<sub>2&...
Main Authors: | , , , , |
---|---|
Format: | Article |
Language: | English |
Published: |
MDPI AG
2021-04-01
|
Series: | Materials |
Subjects: | |
Online Access: | https://www.mdpi.com/1996-1944/14/7/1774 |
_version_ | 1797538921491464192 |
---|---|
author | Elżbieta Cygan-Bączek Piotr Wyżga Sławomir Cygan Piotr Bała Andrzej Romański |
author_facet | Elżbieta Cygan-Bączek Piotr Wyżga Sławomir Cygan Piotr Bała Andrzej Romański |
author_sort | Elżbieta Cygan-Bączek |
collection | DOAJ |
description | The work presents the possibility of fabricating materials for use as a matrix in sintered metallic-diamond tools with increased mechanical properties and abrasion wear resistance. In this study, the effect of micro-sized SiC, Al<sub>2</sub>O<sub>3</sub>, and ZrO<sub>2</sub> additives on the wear behaviour of dispersion-strengthened metal-matrix composites was investigated. The development of metal-matrix composites (based on Fe–Mn–Cu–Sn–C) reinforced with micro-sized particles is a new approach to the substitution of critical raw materials commonly used for the matrix in sintered diamond-impregnated tools used for the machining of abrasive stone and concrete. The composites were prepared using spark plasma sintering (SPS). Apparent density, microstructural features, phase composition, Young’s modulus, hardness, and abrasion wear resistance were determined. An increase in the hardness and wear resistance of the dispersion-strengthened composites as compared to the base material (Fe–Mn–Cu–Sn–C) and the commercial alloy Co-20% WC provides metallic-diamond tools with high-performance properties. |
first_indexed | 2024-03-10T12:38:02Z |
format | Article |
id | doaj.art-cd58bc057ba9488586512757c77714a2 |
institution | Directory Open Access Journal |
issn | 1996-1944 |
language | English |
last_indexed | 2024-03-10T12:38:02Z |
publishDate | 2021-04-01 |
publisher | MDPI AG |
record_format | Article |
series | Materials |
spelling | doaj.art-cd58bc057ba9488586512757c77714a22023-11-21T14:08:04ZengMDPI AGMaterials1996-19442021-04-01147177410.3390/ma14071774Improvement in Hardness and Wear Behaviour of Iron-Based Mn–Cu–Sn Matrix for Sintered Diamond Tools by Dispersion StrengtheningElżbieta Cygan-Bączek0Piotr Wyżga1Sławomir Cygan2Piotr Bała3Andrzej Romański4Center of Advanced Manufacturing Technology, Łukasiewicz Research Network—Krakow Institute of Technology, Zakopiańska 73 Str., 30-418 Krakow, PolandCenter of Advanced Manufacturing Technology, Łukasiewicz Research Network—Krakow Institute of Technology, Zakopiańska 73 Str., 30-418 Krakow, PolandCenter of Advanced Manufacturing Technology, Łukasiewicz Research Network—Krakow Institute of Technology, Zakopiańska 73 Str., 30-418 Krakow, PolandFaculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, 30 Mickiewicz Avenue, 30-059 Krakow, PolandFaculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, 30 Mickiewicz Avenue, 30-059 Krakow, PolandThe work presents the possibility of fabricating materials for use as a matrix in sintered metallic-diamond tools with increased mechanical properties and abrasion wear resistance. In this study, the effect of micro-sized SiC, Al<sub>2</sub>O<sub>3</sub>, and ZrO<sub>2</sub> additives on the wear behaviour of dispersion-strengthened metal-matrix composites was investigated. The development of metal-matrix composites (based on Fe–Mn–Cu–Sn–C) reinforced with micro-sized particles is a new approach to the substitution of critical raw materials commonly used for the matrix in sintered diamond-impregnated tools used for the machining of abrasive stone and concrete. The composites were prepared using spark plasma sintering (SPS). Apparent density, microstructural features, phase composition, Young’s modulus, hardness, and abrasion wear resistance were determined. An increase in the hardness and wear resistance of the dispersion-strengthened composites as compared to the base material (Fe–Mn–Cu–Sn–C) and the commercial alloy Co-20% WC provides metallic-diamond tools with high-performance properties.https://www.mdpi.com/1996-1944/14/7/1774metal-matrix compositessintered diamond toolsabrasion wear resistancedispersion strengtheningcritical raw materialsmachining |
spellingShingle | Elżbieta Cygan-Bączek Piotr Wyżga Sławomir Cygan Piotr Bała Andrzej Romański Improvement in Hardness and Wear Behaviour of Iron-Based Mn–Cu–Sn Matrix for Sintered Diamond Tools by Dispersion Strengthening Materials metal-matrix composites sintered diamond tools abrasion wear resistance dispersion strengthening critical raw materials machining |
title | Improvement in Hardness and Wear Behaviour of Iron-Based Mn–Cu–Sn Matrix for Sintered Diamond Tools by Dispersion Strengthening |
title_full | Improvement in Hardness and Wear Behaviour of Iron-Based Mn–Cu–Sn Matrix for Sintered Diamond Tools by Dispersion Strengthening |
title_fullStr | Improvement in Hardness and Wear Behaviour of Iron-Based Mn–Cu–Sn Matrix for Sintered Diamond Tools by Dispersion Strengthening |
title_full_unstemmed | Improvement in Hardness and Wear Behaviour of Iron-Based Mn–Cu–Sn Matrix for Sintered Diamond Tools by Dispersion Strengthening |
title_short | Improvement in Hardness and Wear Behaviour of Iron-Based Mn–Cu–Sn Matrix for Sintered Diamond Tools by Dispersion Strengthening |
title_sort | improvement in hardness and wear behaviour of iron based mn cu sn matrix for sintered diamond tools by dispersion strengthening |
topic | metal-matrix composites sintered diamond tools abrasion wear resistance dispersion strengthening critical raw materials machining |
url | https://www.mdpi.com/1996-1944/14/7/1774 |
work_keys_str_mv | AT elzbietacyganbaczek improvementinhardnessandwearbehaviourofironbasedmncusnmatrixforsintereddiamondtoolsbydispersionstrengthening AT piotrwyzga improvementinhardnessandwearbehaviourofironbasedmncusnmatrixforsintereddiamondtoolsbydispersionstrengthening AT sławomircygan improvementinhardnessandwearbehaviourofironbasedmncusnmatrixforsintereddiamondtoolsbydispersionstrengthening AT piotrbała improvementinhardnessandwearbehaviourofironbasedmncusnmatrixforsintereddiamondtoolsbydispersionstrengthening AT andrzejromanski improvementinhardnessandwearbehaviourofironbasedmncusnmatrixforsintereddiamondtoolsbydispersionstrengthening |