Improvement in Hardness and Wear Behaviour of Iron-Based Mn–Cu–Sn Matrix for Sintered Diamond Tools by Dispersion Strengthening

The work presents the possibility of fabricating materials for use as a matrix in sintered metallic-diamond tools with increased mechanical properties and abrasion wear resistance. In this study, the effect of micro-sized SiC, Al<sub>2</sub>O<sub>3</sub>, and ZrO<sub>2&...

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Main Authors: Elżbieta Cygan-Bączek, Piotr Wyżga, Sławomir Cygan, Piotr Bała, Andrzej Romański
Format: Article
Language:English
Published: MDPI AG 2021-04-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/7/1774
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author Elżbieta Cygan-Bączek
Piotr Wyżga
Sławomir Cygan
Piotr Bała
Andrzej Romański
author_facet Elżbieta Cygan-Bączek
Piotr Wyżga
Sławomir Cygan
Piotr Bała
Andrzej Romański
author_sort Elżbieta Cygan-Bączek
collection DOAJ
description The work presents the possibility of fabricating materials for use as a matrix in sintered metallic-diamond tools with increased mechanical properties and abrasion wear resistance. In this study, the effect of micro-sized SiC, Al<sub>2</sub>O<sub>3</sub>, and ZrO<sub>2</sub> additives on the wear behaviour of dispersion-strengthened metal-matrix composites was investigated. The development of metal-matrix composites (based on Fe–Mn–Cu–Sn–C) reinforced with micro-sized particles is a new approach to the substitution of critical raw materials commonly used for the matrix in sintered diamond-impregnated tools used for the machining of abrasive stone and concrete. The composites were prepared using spark plasma sintering (SPS). Apparent density, microstructural features, phase composition, Young’s modulus, hardness, and abrasion wear resistance were determined. An increase in the hardness and wear resistance of the dispersion-strengthened composites as compared to the base material (Fe–Mn–Cu–Sn–C) and the commercial alloy Co-20% WC provides metallic-diamond tools with high-performance properties.
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spelling doaj.art-cd58bc057ba9488586512757c77714a22023-11-21T14:08:04ZengMDPI AGMaterials1996-19442021-04-01147177410.3390/ma14071774Improvement in Hardness and Wear Behaviour of Iron-Based Mn–Cu–Sn Matrix for Sintered Diamond Tools by Dispersion StrengtheningElżbieta Cygan-Bączek0Piotr Wyżga1Sławomir Cygan2Piotr Bała3Andrzej Romański4Center of Advanced Manufacturing Technology, Łukasiewicz Research Network—Krakow Institute of Technology, Zakopiańska 73 Str., 30-418 Krakow, PolandCenter of Advanced Manufacturing Technology, Łukasiewicz Research Network—Krakow Institute of Technology, Zakopiańska 73 Str., 30-418 Krakow, PolandCenter of Advanced Manufacturing Technology, Łukasiewicz Research Network—Krakow Institute of Technology, Zakopiańska 73 Str., 30-418 Krakow, PolandFaculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, 30 Mickiewicz Avenue, 30-059 Krakow, PolandFaculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, 30 Mickiewicz Avenue, 30-059 Krakow, PolandThe work presents the possibility of fabricating materials for use as a matrix in sintered metallic-diamond tools with increased mechanical properties and abrasion wear resistance. In this study, the effect of micro-sized SiC, Al<sub>2</sub>O<sub>3</sub>, and ZrO<sub>2</sub> additives on the wear behaviour of dispersion-strengthened metal-matrix composites was investigated. The development of metal-matrix composites (based on Fe–Mn–Cu–Sn–C) reinforced with micro-sized particles is a new approach to the substitution of critical raw materials commonly used for the matrix in sintered diamond-impregnated tools used for the machining of abrasive stone and concrete. The composites were prepared using spark plasma sintering (SPS). Apparent density, microstructural features, phase composition, Young’s modulus, hardness, and abrasion wear resistance were determined. An increase in the hardness and wear resistance of the dispersion-strengthened composites as compared to the base material (Fe–Mn–Cu–Sn–C) and the commercial alloy Co-20% WC provides metallic-diamond tools with high-performance properties.https://www.mdpi.com/1996-1944/14/7/1774metal-matrix compositessintered diamond toolsabrasion wear resistancedispersion strengtheningcritical raw materialsmachining
spellingShingle Elżbieta Cygan-Bączek
Piotr Wyżga
Sławomir Cygan
Piotr Bała
Andrzej Romański
Improvement in Hardness and Wear Behaviour of Iron-Based Mn–Cu–Sn Matrix for Sintered Diamond Tools by Dispersion Strengthening
Materials
metal-matrix composites
sintered diamond tools
abrasion wear resistance
dispersion strengthening
critical raw materials
machining
title Improvement in Hardness and Wear Behaviour of Iron-Based Mn–Cu–Sn Matrix for Sintered Diamond Tools by Dispersion Strengthening
title_full Improvement in Hardness and Wear Behaviour of Iron-Based Mn–Cu–Sn Matrix for Sintered Diamond Tools by Dispersion Strengthening
title_fullStr Improvement in Hardness and Wear Behaviour of Iron-Based Mn–Cu–Sn Matrix for Sintered Diamond Tools by Dispersion Strengthening
title_full_unstemmed Improvement in Hardness and Wear Behaviour of Iron-Based Mn–Cu–Sn Matrix for Sintered Diamond Tools by Dispersion Strengthening
title_short Improvement in Hardness and Wear Behaviour of Iron-Based Mn–Cu–Sn Matrix for Sintered Diamond Tools by Dispersion Strengthening
title_sort improvement in hardness and wear behaviour of iron based mn cu sn matrix for sintered diamond tools by dispersion strengthening
topic metal-matrix composites
sintered diamond tools
abrasion wear resistance
dispersion strengthening
critical raw materials
machining
url https://www.mdpi.com/1996-1944/14/7/1774
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