PENGUKURAN DAN PERBAIKAN TOTAL PRODUCTIVE MAINTENANCE (TPM) MENGGUNAKAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) DAN ROOT CAUSE FAILURE ANALYSIS (RCFA)
Total productive Maintenance (TPM) is an initiative to optimize the effectiveness of manufacturing equipment which the objectives are elimination of all accidents, defects and downtimes [5]. The fundamental measurement of TPM using a method called the Overall Equipment Effectiveness (OEE)....
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| Format: | Article |
| Language: | English |
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University of Brawijaya
2016-12-01
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| Series: | Journal of Engineering and Management in Industrial System |
| Subjects: | |
| Online Access: | https://jemis.ub.ac.id/index.php/jemis/article/view/206 |
| _version_ | 1817976072559394816 |
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| author | Amrussalam Amrussalam Purnomo Budi Santoso Ishardita Pambudi Tama |
| author_facet | Amrussalam Amrussalam Purnomo Budi Santoso Ishardita Pambudi Tama |
| author_sort | Amrussalam Amrussalam |
| collection | DOAJ |
| description | Total productive Maintenance (TPM) is an initiative to optimize the effectiveness of manufacturing equipment which the objectives are elimination of all accidents, defects and downtimes [5]. The fundamental measurement of TPM using a method called the Overall Equipment Effectiveness (OEE). The study was began by root cause identification of losses using Root Cause Failure anaysis (RCFA), OEE was calculated based on the metrics calculation which consist of availability metrics, performance metrics, and quality metrics, while reliability was calculated based on the value of MTBF.It is followed by recommendation of TPM for improvement of losses . The results of this study indicate that the value of OEE is not achieve of world-class standards, where OEE is only 35,38%. The factor witch greatly affects of poor OEE and reliability is downtime loss in the machine, which is 2394,8 sec / process / day or 88,07% of all total losses. The proposed improvements of losses are application of Autonomous Maintenance and 5S concept, making of the preciseprocess operating standard based on the machine conditions, need for planned maintenance, focused improvement, quality maintenance and most important, supervision of the machine operator. |
| first_indexed | 2024-04-13T21:57:47Z |
| format | Article |
| id | doaj.art-cd883f5fb0a7472194d68313ea8b9887 |
| institution | Directory Open Access Journal |
| issn | 2338-3925 2477-6025 |
| language | English |
| last_indexed | 2024-04-13T21:57:47Z |
| publishDate | 2016-12-01 |
| publisher | University of Brawijaya |
| record_format | Article |
| series | Journal of Engineering and Management in Industrial System |
| spelling | doaj.art-cd883f5fb0a7472194d68313ea8b98872022-12-22T02:28:12ZengUniversity of BrawijayaJournal of Engineering and Management in Industrial System2338-39252477-60252016-12-014210210810.21776/ub.jemis.2016.004.02.1171PENGUKURAN DAN PERBAIKAN TOTAL PRODUCTIVE MAINTENANCE (TPM) MENGGUNAKAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) DAN ROOT CAUSE FAILURE ANALYSIS (RCFA)Amrussalam Amrussalam0Purnomo Budi Santoso1Ishardita Pambudi Tama2Universitas BrawijayaUniversitas BrawijayaUniversitas BrawijayaTotal productive Maintenance (TPM) is an initiative to optimize the effectiveness of manufacturing equipment which the objectives are elimination of all accidents, defects and downtimes [5]. The fundamental measurement of TPM using a method called the Overall Equipment Effectiveness (OEE). The study was began by root cause identification of losses using Root Cause Failure anaysis (RCFA), OEE was calculated based on the metrics calculation which consist of availability metrics, performance metrics, and quality metrics, while reliability was calculated based on the value of MTBF.It is followed by recommendation of TPM for improvement of losses . The results of this study indicate that the value of OEE is not achieve of world-class standards, where OEE is only 35,38%. The factor witch greatly affects of poor OEE and reliability is downtime loss in the machine, which is 2394,8 sec / process / day or 88,07% of all total losses. The proposed improvements of losses are application of Autonomous Maintenance and 5S concept, making of the preciseprocess operating standard based on the machine conditions, need for planned maintenance, focused improvement, quality maintenance and most important, supervision of the machine operator.https://jemis.ub.ac.id/index.php/jemis/article/view/206Total Productive Maintenance (TPM), Overall Equipment Effectiveness (OEE), Reliability and Root Cause Failure Anaysis (RCFA) |
| spellingShingle | Amrussalam Amrussalam Purnomo Budi Santoso Ishardita Pambudi Tama PENGUKURAN DAN PERBAIKAN TOTAL PRODUCTIVE MAINTENANCE (TPM) MENGGUNAKAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) DAN ROOT CAUSE FAILURE ANALYSIS (RCFA) Journal of Engineering and Management in Industrial System Total Productive Maintenance (TPM), Overall Equipment Effectiveness (OEE), Reliability and Root Cause Failure Anaysis (RCFA) |
| title | PENGUKURAN DAN PERBAIKAN TOTAL PRODUCTIVE MAINTENANCE (TPM) MENGGUNAKAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) DAN ROOT CAUSE FAILURE ANALYSIS (RCFA) |
| title_full | PENGUKURAN DAN PERBAIKAN TOTAL PRODUCTIVE MAINTENANCE (TPM) MENGGUNAKAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) DAN ROOT CAUSE FAILURE ANALYSIS (RCFA) |
| title_fullStr | PENGUKURAN DAN PERBAIKAN TOTAL PRODUCTIVE MAINTENANCE (TPM) MENGGUNAKAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) DAN ROOT CAUSE FAILURE ANALYSIS (RCFA) |
| title_full_unstemmed | PENGUKURAN DAN PERBAIKAN TOTAL PRODUCTIVE MAINTENANCE (TPM) MENGGUNAKAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) DAN ROOT CAUSE FAILURE ANALYSIS (RCFA) |
| title_short | PENGUKURAN DAN PERBAIKAN TOTAL PRODUCTIVE MAINTENANCE (TPM) MENGGUNAKAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) DAN ROOT CAUSE FAILURE ANALYSIS (RCFA) |
| title_sort | pengukuran dan perbaikan total productive maintenance tpm menggunakan overall equipment effectiveness oee dan root cause failure analysis rcfa |
| topic | Total Productive Maintenance (TPM), Overall Equipment Effectiveness (OEE), Reliability and Root Cause Failure Anaysis (RCFA) |
| url | https://jemis.ub.ac.id/index.php/jemis/article/view/206 |
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