Methanol to Formaldehyde: An Overview of Surface Studies and Performance of an Iron Molybdate Catalyst

Formaldehyde is a primary chemical in the manufacturing of various consumer products. It is synthesized via partial oxidation of methanol using a mixed oxide iron molybdate catalyst (Fe<sub>2</sub>(MoO<sub>4</sub>)<sub>3</sub>–MoO<sub>3</sub>). This is...

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Main Authors: Muhammad Irfan Malik, Nicolas Abatzoglou, Inès Esma Achouri
Format: Article
Language:English
Published: MDPI AG 2021-07-01
Series:Catalysts
Subjects:
Online Access:https://www.mdpi.com/2073-4344/11/8/893
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author Muhammad Irfan Malik
Nicolas Abatzoglou
Inès Esma Achouri
author_facet Muhammad Irfan Malik
Nicolas Abatzoglou
Inès Esma Achouri
author_sort Muhammad Irfan Malik
collection DOAJ
description Formaldehyde is a primary chemical in the manufacturing of various consumer products. It is synthesized via partial oxidation of methanol using a mixed oxide iron molybdate catalyst (Fe<sub>2</sub>(MoO<sub>4</sub>)<sub>3</sub>–MoO<sub>3</sub>). This is one of the standard energy-efficient processes. The mixed oxide iron molybdate catalyst is an attractive commercial catalyst for converting methanol to formaldehyde. However, a detailed phase analysis of each oxide phase and a complete understanding of the catalyst formulation and deactivation studies is required. It is crucial to correctly formulate each oxide phase and influence the synthesis methods precisely. A better tradeoff between support and catalyst and oxygen revival on the catalyst surface is vital to enhance the catalyst’s selectivity, stability, and lifetime. This review presents recent advances on iron molybdate’s catalytic behaviour for formaldehyde production—a deep recognition of the catalyst and its critical role in the processes are highlighted. Finally, the conclusion and prospects are presented at the end.
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spelling doaj.art-cda3692d98fa4ffeabc040af6abf880b2023-11-22T07:06:19ZengMDPI AGCatalysts2073-43442021-07-0111889310.3390/catal11080893Methanol to Formaldehyde: An Overview of Surface Studies and Performance of an Iron Molybdate CatalystMuhammad Irfan Malik0Nicolas Abatzoglou1Inès Esma Achouri2Department of Chemical Engineering and Biotechnology Engineering, Université de Sherbrooke, Sherbrooke, QC J1K 2R1, CanadaDepartment of Chemical Engineering and Biotechnology Engineering, Université de Sherbrooke, Sherbrooke, QC J1K 2R1, CanadaDepartment of Chemical Engineering and Biotechnology Engineering, Université de Sherbrooke, Sherbrooke, QC J1K 2R1, CanadaFormaldehyde is a primary chemical in the manufacturing of various consumer products. It is synthesized via partial oxidation of methanol using a mixed oxide iron molybdate catalyst (Fe<sub>2</sub>(MoO<sub>4</sub>)<sub>3</sub>–MoO<sub>3</sub>). This is one of the standard energy-efficient processes. The mixed oxide iron molybdate catalyst is an attractive commercial catalyst for converting methanol to formaldehyde. However, a detailed phase analysis of each oxide phase and a complete understanding of the catalyst formulation and deactivation studies is required. It is crucial to correctly formulate each oxide phase and influence the synthesis methods precisely. A better tradeoff between support and catalyst and oxygen revival on the catalyst surface is vital to enhance the catalyst’s selectivity, stability, and lifetime. This review presents recent advances on iron molybdate’s catalytic behaviour for formaldehyde production—a deep recognition of the catalyst and its critical role in the processes are highlighted. Finally, the conclusion and prospects are presented at the end.https://www.mdpi.com/2073-4344/11/8/893iron molybdatemolybdenum oxidemethanol conversionformaldehyde productionmixed oxides
spellingShingle Muhammad Irfan Malik
Nicolas Abatzoglou
Inès Esma Achouri
Methanol to Formaldehyde: An Overview of Surface Studies and Performance of an Iron Molybdate Catalyst
Catalysts
iron molybdate
molybdenum oxide
methanol conversion
formaldehyde production
mixed oxides
title Methanol to Formaldehyde: An Overview of Surface Studies and Performance of an Iron Molybdate Catalyst
title_full Methanol to Formaldehyde: An Overview of Surface Studies and Performance of an Iron Molybdate Catalyst
title_fullStr Methanol to Formaldehyde: An Overview of Surface Studies and Performance of an Iron Molybdate Catalyst
title_full_unstemmed Methanol to Formaldehyde: An Overview of Surface Studies and Performance of an Iron Molybdate Catalyst
title_short Methanol to Formaldehyde: An Overview of Surface Studies and Performance of an Iron Molybdate Catalyst
title_sort methanol to formaldehyde an overview of surface studies and performance of an iron molybdate catalyst
topic iron molybdate
molybdenum oxide
methanol conversion
formaldehyde production
mixed oxides
url https://www.mdpi.com/2073-4344/11/8/893
work_keys_str_mv AT muhammadirfanmalik methanoltoformaldehydeanoverviewofsurfacestudiesandperformanceofanironmolybdatecatalyst
AT nicolasabatzoglou methanoltoformaldehydeanoverviewofsurfacestudiesandperformanceofanironmolybdatecatalyst
AT inesesmaachouri methanoltoformaldehydeanoverviewofsurfacestudiesandperformanceofanironmolybdatecatalyst