A Comparative Study on Bio-Based PU Foam Reinforced with Nanoparticles for EMI-Shielding Applications

Today, most commercial polyols used to make polyurethane (PU) foam are produced from petrochemicals. A renewable resource, castor oil (CO), was employed in this study to alleviate concerns about environmental contamination. This study intends to fabricate a bio-based and low-density EMI-defending ma...

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Main Authors: Vinoth Kumar Selvaraj, Jeyanthi Subramanian
Format: Article
Language:English
Published: MDPI AG 2022-08-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/16/3344
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author Vinoth Kumar Selvaraj
Jeyanthi Subramanian
author_facet Vinoth Kumar Selvaraj
Jeyanthi Subramanian
author_sort Vinoth Kumar Selvaraj
collection DOAJ
description Today, most commercial polyols used to make polyurethane (PU) foam are produced from petrochemicals. A renewable resource, castor oil (CO), was employed in this study to alleviate concerns about environmental contamination. This study intends to fabricate a bio-based and low-density EMI-defending material for communication, aerospace, electronics, and military appliances. The mechanical stirrer produces the flexible bio-based polyurethane foam and combines it with nanoparticles using absorption and hydrothermal reduction processes. The nanoparticles used in this research are graphite nanoplates (GNP), zirconium oxide (ZrO<sub>2</sub>), and bamboo charcoal (BC). Following fabrication, the samples underwent EMI testing using an EMI test setup with model number N5230A PNA-L. The EMI experimental results were compared with computational simulation using COMSOL Multiphysics 5.4 and an optimization tool using response surface methodology. A statistical design of the experimental approach is used to design and evaluate the experiments systematically. An experimental study reveals that a 0.3 weight percentage of GNP, a 0.3 weight percentage of ZrO<sub>2</sub>, and a 2.5 weight percentage of BC depict a maximum EMI SE of 28.03 dB in the 8–12 GHz frequency band.
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spelling doaj.art-cdc326672f5348fb9fd4c5b5e2efffc32023-12-03T14:20:18ZengMDPI AGPolymers2073-43602022-08-011416334410.3390/polym14163344A Comparative Study on Bio-Based PU Foam Reinforced with Nanoparticles for EMI-Shielding ApplicationsVinoth Kumar Selvaraj0Jeyanthi Subramanian1School of Mechanical Engineering, Vellore Institute of Technology, Chennai 600127, Tamil Nadu, IndiaSchool of Mechanical Engineering, Vellore Institute of Technology, Chennai 600127, Tamil Nadu, IndiaToday, most commercial polyols used to make polyurethane (PU) foam are produced from petrochemicals. A renewable resource, castor oil (CO), was employed in this study to alleviate concerns about environmental contamination. This study intends to fabricate a bio-based and low-density EMI-defending material for communication, aerospace, electronics, and military appliances. The mechanical stirrer produces the flexible bio-based polyurethane foam and combines it with nanoparticles using absorption and hydrothermal reduction processes. The nanoparticles used in this research are graphite nanoplates (GNP), zirconium oxide (ZrO<sub>2</sub>), and bamboo charcoal (BC). Following fabrication, the samples underwent EMI testing using an EMI test setup with model number N5230A PNA-L. The EMI experimental results were compared with computational simulation using COMSOL Multiphysics 5.4 and an optimization tool using response surface methodology. A statistical design of the experimental approach is used to design and evaluate the experiments systematically. An experimental study reveals that a 0.3 weight percentage of GNP, a 0.3 weight percentage of ZrO<sub>2</sub>, and a 2.5 weight percentage of BC depict a maximum EMI SE of 28.03 dB in the 8–12 GHz frequency band.https://www.mdpi.com/2073-4360/14/16/3344bio-based PU foamEMI shielding effectivenessCOMSOL Multiphysicsresponse surface methodology
spellingShingle Vinoth Kumar Selvaraj
Jeyanthi Subramanian
A Comparative Study on Bio-Based PU Foam Reinforced with Nanoparticles for EMI-Shielding Applications
Polymers
bio-based PU foam
EMI shielding effectiveness
COMSOL Multiphysics
response surface methodology
title A Comparative Study on Bio-Based PU Foam Reinforced with Nanoparticles for EMI-Shielding Applications
title_full A Comparative Study on Bio-Based PU Foam Reinforced with Nanoparticles for EMI-Shielding Applications
title_fullStr A Comparative Study on Bio-Based PU Foam Reinforced with Nanoparticles for EMI-Shielding Applications
title_full_unstemmed A Comparative Study on Bio-Based PU Foam Reinforced with Nanoparticles for EMI-Shielding Applications
title_short A Comparative Study on Bio-Based PU Foam Reinforced with Nanoparticles for EMI-Shielding Applications
title_sort comparative study on bio based pu foam reinforced with nanoparticles for emi shielding applications
topic bio-based PU foam
EMI shielding effectiveness
COMSOL Multiphysics
response surface methodology
url https://www.mdpi.com/2073-4360/14/16/3344
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