Anisotropy in microstructure and mechanical properties of additively manufactured Ni-based GH4099 alloy

Additively manufactured Ni-based superalloys exhibit strong anisotropy due to microstructural differences resulting from their unique fabrication method. This study systematically investagiated the microstructure and mechanical properties of Ni-based GH4099 alloy fabricated by Selective Laser Meltin...

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Main Authors: Xinyu Zhang, Yongfeng Liang, Feng Yi, Han Liu, Qingjun Zhou, Zhenyu Yan, Junpin Lin
Format: Article
Language:English
Published: Elsevier 2023-09-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785423021622
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author Xinyu Zhang
Yongfeng Liang
Feng Yi
Han Liu
Qingjun Zhou
Zhenyu Yan
Junpin Lin
author_facet Xinyu Zhang
Yongfeng Liang
Feng Yi
Han Liu
Qingjun Zhou
Zhenyu Yan
Junpin Lin
author_sort Xinyu Zhang
collection DOAJ
description Additively manufactured Ni-based superalloys exhibit strong anisotropy due to microstructural differences resulting from their unique fabrication method. This study systematically investagiated the microstructure and mechanical properties of Ni-based GH4099 alloy fabricated by Selective Laser Melting (SLM) with subsequent heat treatment (HT). The causes of anisotropy in the deformation mechanism of alloys at room temperature and high temperatures are discussed. The results indicate that epitaxial grain growth occurs along the building direction, and after SLM, entangled dislocations gather at the cell boundaries. After HT, high-density dislocations are eliminated, while most grains remain in the as-deposited form. At room temperature, the deformation mechanism of the alloy remains consistent. Cracks generate and propagate inside grains, while grain boundaries provide a more substantial barrier for dislocations. Therefore, the difference in mechanical anisotropy depends on the difference in grain morphology in the build direction and perpendicular to the build direction. At high temperatures, fracture failure occurs at grain boundaries. The growth of carbides at high temperatures leads to the weakening of grain boundaries. The alloy exhibits different deformation mechanisms when loaded along the short and long axes of the grain. Only dislocations are activated when loaded along the short axis of the grain. Stacking faults and deformation twins provide higher plastic-deformation ability when loaded along the long axis of the grains. Moreover, dislocations also activate, however the dislocation density is lower compared to loaded along the short axis.
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spelling doaj.art-cdf915ef264244da9680881a2f7c91032023-10-30T06:04:22ZengElsevierJournal of Materials Research and Technology2238-78542023-09-012665526564Anisotropy in microstructure and mechanical properties of additively manufactured Ni-based GH4099 alloyXinyu Zhang0Yongfeng Liang1Feng Yi2Han Liu3Qingjun Zhou4Zhenyu Yan5Junpin Lin6State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083, ChinaState Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083, China; Corresponding author.State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083, ChinaCapital Aerospace Machinery Co., Ltd., Beijing 100076, ChinaCapital Aerospace Machinery Co., Ltd., Beijing 100076, ChinaCapital Aerospace Machinery Co., Ltd., Beijing 100076, ChinaState Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083, China; Corresponding author.Additively manufactured Ni-based superalloys exhibit strong anisotropy due to microstructural differences resulting from their unique fabrication method. This study systematically investagiated the microstructure and mechanical properties of Ni-based GH4099 alloy fabricated by Selective Laser Melting (SLM) with subsequent heat treatment (HT). The causes of anisotropy in the deformation mechanism of alloys at room temperature and high temperatures are discussed. The results indicate that epitaxial grain growth occurs along the building direction, and after SLM, entangled dislocations gather at the cell boundaries. After HT, high-density dislocations are eliminated, while most grains remain in the as-deposited form. At room temperature, the deformation mechanism of the alloy remains consistent. Cracks generate and propagate inside grains, while grain boundaries provide a more substantial barrier for dislocations. Therefore, the difference in mechanical anisotropy depends on the difference in grain morphology in the build direction and perpendicular to the build direction. At high temperatures, fracture failure occurs at grain boundaries. The growth of carbides at high temperatures leads to the weakening of grain boundaries. The alloy exhibits different deformation mechanisms when loaded along the short and long axes of the grain. Only dislocations are activated when loaded along the short axis of the grain. Stacking faults and deformation twins provide higher plastic-deformation ability when loaded along the long axis of the grains. Moreover, dislocations also activate, however the dislocation density is lower compared to loaded along the short axis.http://www.sciencedirect.com/science/article/pii/S2238785423021622Ni-based alloySelective laser meltingHeat treatmentMicrostructureMechanical propertiesAnisotropy
spellingShingle Xinyu Zhang
Yongfeng Liang
Feng Yi
Han Liu
Qingjun Zhou
Zhenyu Yan
Junpin Lin
Anisotropy in microstructure and mechanical properties of additively manufactured Ni-based GH4099 alloy
Journal of Materials Research and Technology
Ni-based alloy
Selective laser melting
Heat treatment
Microstructure
Mechanical properties
Anisotropy
title Anisotropy in microstructure and mechanical properties of additively manufactured Ni-based GH4099 alloy
title_full Anisotropy in microstructure and mechanical properties of additively manufactured Ni-based GH4099 alloy
title_fullStr Anisotropy in microstructure and mechanical properties of additively manufactured Ni-based GH4099 alloy
title_full_unstemmed Anisotropy in microstructure and mechanical properties of additively manufactured Ni-based GH4099 alloy
title_short Anisotropy in microstructure and mechanical properties of additively manufactured Ni-based GH4099 alloy
title_sort anisotropy in microstructure and mechanical properties of additively manufactured ni based gh4099 alloy
topic Ni-based alloy
Selective laser melting
Heat treatment
Microstructure
Mechanical properties
Anisotropy
url http://www.sciencedirect.com/science/article/pii/S2238785423021622
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