Hole-Expansion: Sensitivity of Failure Prediction on Plastic Anisotropy Modeling

The influence of yield function parameters on hole-expansion (HE) predictions are investigated for an anisotropic AA6022-T4 aluminum sheet. The HE experiment is performed in a fully-instrumented double-action hydraulic press with a flat-headed punch. Full strain fields are measured by a stereo-type...

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Main Authors: Jinjin Ha, Yannis P. Korkolis
Format: Article
Language:English
Published: MDPI AG 2021-03-01
Series:Journal of Manufacturing and Materials Processing
Subjects:
Online Access:https://www.mdpi.com/2504-4494/5/2/28
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author Jinjin Ha
Yannis P. Korkolis
author_facet Jinjin Ha
Yannis P. Korkolis
author_sort Jinjin Ha
collection DOAJ
description The influence of yield function parameters on hole-expansion (HE) predictions are investigated for an anisotropic AA6022-T4 aluminum sheet. The HE experiment is performed in a fully-instrumented double-action hydraulic press with a flat-headed punch. Full strain fields are measured by a stereo-type digital image correlation (DIC) system. The stress state gradually changes from uniaxial to plane-strain tension to biaxial tension in the radial direction. Besides HE, the plastic anisotropy of AA6022-T4 is characterized by uniaxial tension and plane-strain tension experiments. Uniaxial tension is considered as the most important, since it is the stress state along the hoop direction in the hole. For the finite element (FE) simulation, the Yld2000-2d non-quadratic anisotropic yield function is used with two different parameter sets, calibrated by: (1) uniaxial tension only (termed Calib1) and, (2) both uniaxial and plane-strain tension (Calib2). The strain field predictions show a good agreement with the experiments only for Calib2, which takes into account plane-strain as well uniaxial tension. This indicates the importance of biaxial modes, and in particular plane-strain tension, for the adopted yield function to produce accurate HE simulations.
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spelling doaj.art-ce0071bdd81f4f49a5ef941d551700f12023-11-21T11:58:50ZengMDPI AGJournal of Manufacturing and Materials Processing2504-44942021-03-01522810.3390/jmmp5020028Hole-Expansion: Sensitivity of Failure Prediction on Plastic Anisotropy ModelingJinjin Ha0Yannis P. Korkolis1Department of Mechanical Engineering, University of New Hampshire, 33 Academic Way, Durham, NH 03824, USADepartment of Integrated Systems Engineering, The Ohio State University, 1971 Neil Avenue, Columbus, OH 43210, USAThe influence of yield function parameters on hole-expansion (HE) predictions are investigated for an anisotropic AA6022-T4 aluminum sheet. The HE experiment is performed in a fully-instrumented double-action hydraulic press with a flat-headed punch. Full strain fields are measured by a stereo-type digital image correlation (DIC) system. The stress state gradually changes from uniaxial to plane-strain tension to biaxial tension in the radial direction. Besides HE, the plastic anisotropy of AA6022-T4 is characterized by uniaxial tension and plane-strain tension experiments. Uniaxial tension is considered as the most important, since it is the stress state along the hoop direction in the hole. For the finite element (FE) simulation, the Yld2000-2d non-quadratic anisotropic yield function is used with two different parameter sets, calibrated by: (1) uniaxial tension only (termed Calib1) and, (2) both uniaxial and plane-strain tension (Calib2). The strain field predictions show a good agreement with the experiments only for Calib2, which takes into account plane-strain as well uniaxial tension. This indicates the importance of biaxial modes, and in particular plane-strain tension, for the adopted yield function to produce accurate HE simulations.https://www.mdpi.com/2504-4494/5/2/28hole-expansionplastic anisotropyyield functionaluminum sheetdigital image correlation
spellingShingle Jinjin Ha
Yannis P. Korkolis
Hole-Expansion: Sensitivity of Failure Prediction on Plastic Anisotropy Modeling
Journal of Manufacturing and Materials Processing
hole-expansion
plastic anisotropy
yield function
aluminum sheet
digital image correlation
title Hole-Expansion: Sensitivity of Failure Prediction on Plastic Anisotropy Modeling
title_full Hole-Expansion: Sensitivity of Failure Prediction on Plastic Anisotropy Modeling
title_fullStr Hole-Expansion: Sensitivity of Failure Prediction on Plastic Anisotropy Modeling
title_full_unstemmed Hole-Expansion: Sensitivity of Failure Prediction on Plastic Anisotropy Modeling
title_short Hole-Expansion: Sensitivity of Failure Prediction on Plastic Anisotropy Modeling
title_sort hole expansion sensitivity of failure prediction on plastic anisotropy modeling
topic hole-expansion
plastic anisotropy
yield function
aluminum sheet
digital image correlation
url https://www.mdpi.com/2504-4494/5/2/28
work_keys_str_mv AT jinjinha holeexpansionsensitivityoffailurepredictiononplasticanisotropymodeling
AT yannispkorkolis holeexpansionsensitivityoffailurepredictiononplasticanisotropymodeling