Clarifying the chemical reactions of the weakening of adhesion between epoxy resin and aluminum by molecular dynamic simulation and experiment

In molecular dynamics simulation, the cross-linked epoxy resin model can well simulate the performance of epoxy resin in actual use. We have established a cross-linked epoxy resin model and a composite model of epoxy resin and aluminum at the molecular level. Based on ReaxFF, the reaction molecular...

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Main Authors: Jian Wang, Zhe Wang, Ningning Yan, Zhiyun Han, Yanan Chang, Jingrui Wang, Qingmin Li
Format: Article
Language:English
Published: Frontiers Media S.A. 2022-08-01
Series:Frontiers in Materials
Subjects:
Online Access:https://www.frontiersin.org/articles/10.3389/fmats.2022.985758/full
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author Jian Wang
Jian Wang
Zhe Wang
Ningning Yan
Zhiyun Han
Zhiyun Han
Yanan Chang
Yanan Chang
Jingrui Wang
Jingrui Wang
Qingmin Li
Qingmin Li
author_facet Jian Wang
Jian Wang
Zhe Wang
Ningning Yan
Zhiyun Han
Zhiyun Han
Yanan Chang
Yanan Chang
Jingrui Wang
Jingrui Wang
Qingmin Li
Qingmin Li
author_sort Jian Wang
collection DOAJ
description In molecular dynamics simulation, the cross-linked epoxy resin model can well simulate the performance of epoxy resin in actual use. We have established a cross-linked epoxy resin model and a composite model of epoxy resin and aluminum at the molecular level. Based on ReaxFF, the reaction molecular dynamics simulation of pyrolysis aging was carried out by Lammps. The aged epoxy resin is decomposed into H2, CO, H2O, CO2, CH4 and CH2O. Tensile simulation of aged epoxy resin and aluminum system was carried out, and the stress-strain curve was obtained. Compared with non-aging, the maximum stress is reduced by 25.77%. In order to verify the correctness of the simulation results, an epoxy resin with Diglycidyl ether of Bisphenol A (DGEBA) as the resin substrate and 4,4′- Diaminodiphenyl sulfone (44DDS) as the curing agent was prepared, which is coated on the surface of aluminum for curing. In order to explore the change of adhesion during aging, we put the samples in high-temperature vacuum drying oven at 160°C for thermal oxygen aging experiment. The state of epoxy resin at different aging time was studied by SEM, XPS and FTIR. The results showed that the adhesion decreased by 27.16% after aging. The chemical bond in epoxy resin was seriously damaged, the content of the O/C element increased from 15.95% to 22.76%, and the surface cracks of epoxy resin coating increased significantly. Through molecular dynamics simulation and thermal aging experiments, this paper reveals the reasons for the reduction of adhesion between epoxy resin and aluminum caused by thermal aging, which provided theoretical guidance for the aging and falling off of epoxy resin coating in gas-insulated transmission line.
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spelling doaj.art-ced53d0f8442448ebbdb1e5b0d40e6082022-12-22T02:52:07ZengFrontiers Media S.A.Frontiers in Materials2296-80162022-08-01910.3389/fmats.2022.985758985758Clarifying the chemical reactions of the weakening of adhesion between epoxy resin and aluminum by molecular dynamic simulation and experimentJian Wang0Jian Wang1Zhe Wang2Ningning Yan3Zhiyun Han4Zhiyun Han5Yanan Chang6Yanan Chang7Jingrui Wang8Jingrui Wang9Qingmin Li10Qingmin Li11State Key Laboratory of Alternate Electrical Power System with Renewable Energy Sources, Beijing, ChinaSchool of Electrical and Electronic Engineering, North China Electric Power University, Beijing, ChinaSchool of Electrical and Electronic Engineering, North China Electric Power University, Beijing, ChinaSchool of Electrical and Electronic Engineering, North China Electric Power University, Beijing, ChinaState Key Laboratory of Alternate Electrical Power System with Renewable Energy Sources, Beijing, ChinaSchool of Electrical and Electronic Engineering, North China Electric Power University, Beijing, ChinaState Key Laboratory of Alternate Electrical Power System with Renewable Energy Sources, Beijing, ChinaSchool of Electrical and Electronic Engineering, North China Electric Power University, Beijing, ChinaState Key Laboratory of Alternate Electrical Power System with Renewable Energy Sources, Beijing, ChinaSchool of Electrical and Electronic Engineering, North China Electric Power University, Beijing, ChinaState Key Laboratory of Alternate Electrical Power System with Renewable Energy Sources, Beijing, ChinaSchool of Electrical and Electronic Engineering, North China Electric Power University, Beijing, ChinaIn molecular dynamics simulation, the cross-linked epoxy resin model can well simulate the performance of epoxy resin in actual use. We have established a cross-linked epoxy resin model and a composite model of epoxy resin and aluminum at the molecular level. Based on ReaxFF, the reaction molecular dynamics simulation of pyrolysis aging was carried out by Lammps. The aged epoxy resin is decomposed into H2, CO, H2O, CO2, CH4 and CH2O. Tensile simulation of aged epoxy resin and aluminum system was carried out, and the stress-strain curve was obtained. Compared with non-aging, the maximum stress is reduced by 25.77%. In order to verify the correctness of the simulation results, an epoxy resin with Diglycidyl ether of Bisphenol A (DGEBA) as the resin substrate and 4,4′- Diaminodiphenyl sulfone (44DDS) as the curing agent was prepared, which is coated on the surface of aluminum for curing. In order to explore the change of adhesion during aging, we put the samples in high-temperature vacuum drying oven at 160°C for thermal oxygen aging experiment. The state of epoxy resin at different aging time was studied by SEM, XPS and FTIR. The results showed that the adhesion decreased by 27.16% after aging. The chemical bond in epoxy resin was seriously damaged, the content of the O/C element increased from 15.95% to 22.76%, and the surface cracks of epoxy resin coating increased significantly. Through molecular dynamics simulation and thermal aging experiments, this paper reveals the reasons for the reduction of adhesion between epoxy resin and aluminum caused by thermal aging, which provided theoretical guidance for the aging and falling off of epoxy resin coating in gas-insulated transmission line.https://www.frontiersin.org/articles/10.3389/fmats.2022.985758/fullepoxy resinadhesionmolecular dynamic simulationthermal aging experimentaging mechanism
spellingShingle Jian Wang
Jian Wang
Zhe Wang
Ningning Yan
Zhiyun Han
Zhiyun Han
Yanan Chang
Yanan Chang
Jingrui Wang
Jingrui Wang
Qingmin Li
Qingmin Li
Clarifying the chemical reactions of the weakening of adhesion between epoxy resin and aluminum by molecular dynamic simulation and experiment
Frontiers in Materials
epoxy resin
adhesion
molecular dynamic simulation
thermal aging experiment
aging mechanism
title Clarifying the chemical reactions of the weakening of adhesion between epoxy resin and aluminum by molecular dynamic simulation and experiment
title_full Clarifying the chemical reactions of the weakening of adhesion between epoxy resin and aluminum by molecular dynamic simulation and experiment
title_fullStr Clarifying the chemical reactions of the weakening of adhesion between epoxy resin and aluminum by molecular dynamic simulation and experiment
title_full_unstemmed Clarifying the chemical reactions of the weakening of adhesion between epoxy resin and aluminum by molecular dynamic simulation and experiment
title_short Clarifying the chemical reactions of the weakening of adhesion between epoxy resin and aluminum by molecular dynamic simulation and experiment
title_sort clarifying the chemical reactions of the weakening of adhesion between epoxy resin and aluminum by molecular dynamic simulation and experiment
topic epoxy resin
adhesion
molecular dynamic simulation
thermal aging experiment
aging mechanism
url https://www.frontiersin.org/articles/10.3389/fmats.2022.985758/full
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