Experimental study on grinding surface quality of DD9 nickel-based single crystal super-alloy
Turbine blade root are commonly processed by grinding, and the grinding process parameters determine the surface quality and fatigue performance.The effect and mechanism of grinding parameters are investigated on the surface roughness and hardness of third generation nickel-based single crystal supe...
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Editorial Department of Advances in Aeronautical Science and Engineering
2023-02-01
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Series: | Hangkong gongcheng jinzhan |
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Online Access: | http://hkgcjz.cnjournals.com/hkgcjz/article/abstract/2022044 |
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author | JIN Qichao LIU Hongjun ZHANG Shigui JIANG Ruisong |
author_facet | JIN Qichao LIU Hongjun ZHANG Shigui JIANG Ruisong |
author_sort | JIN Qichao |
collection | DOAJ |
description | Turbine blade root are commonly processed by grinding, and the grinding process parameters determine the surface quality and fatigue performance.The effect and mechanism of grinding parameters are investigated on the surface roughness and hardness of third generation nickel-based single crystal super-alloy DD9 based on orthogonal experiment.The experimental results show that grinding surface roughness is mostly affected by the wheel speed <i>v</i><sub>s</sub>, followed by the workpiece feed <i>v</i><sub>w</sub>, the grinding depth <i>a</i><sub>p</sub> is few effects on the grinding surface roughness.The machining hardening is appeared at the grinding surface for grinding DD9, the hardening degree is ranged from 1.9% to 13.8%, and the depths of hardening layer are between 60 and 120 μm.In order to obtain a surface with small surface roughness, uniform texture and small degree of hardening in grinding DD9 super-alloy, a grinding parameter scope is recommended as, <i>v</i><sub>s</sub>∈[20 m/s,25 m/s], <i>v</i><sub>w</sub>∈[12 m/min,16 m/mim], <i>a</i><sub>p</sub>∈[10 μm,15 μm]. |
first_indexed | 2024-03-13T10:22:12Z |
format | Article |
id | doaj.art-cf675a7b42ee4f9ca0025f1503146090 |
institution | Directory Open Access Journal |
issn | 1674-8190 |
language | zho |
last_indexed | 2024-03-13T10:22:12Z |
publishDate | 2023-02-01 |
publisher | Editorial Department of Advances in Aeronautical Science and Engineering |
record_format | Article |
series | Hangkong gongcheng jinzhan |
spelling | doaj.art-cf675a7b42ee4f9ca0025f15031460902023-05-20T08:56:58ZzhoEditorial Department of Advances in Aeronautical Science and EngineeringHangkong gongcheng jinzhan1674-81902023-02-011417380,15010.16615/j.cnki.1674-8190.2023.01.0820230108Experimental study on grinding surface quality of DD9 nickel-based single crystal super-alloyJIN Qichao0LIU Hongjun1ZHANG Shigui2JIANG Ruisong3Key Laboratory of Road Construction Technology and Equipment of MOE, Chang'an University, Xi'an 710064, ChinaBusiness Department, China Machinery Industry Information Institute, Beijing 100037, ChinaCasing Factory, AECC Chengdu Engine Co., Ltd., Chengdu 610503, ChinaSchool of Mechanical Engineering, Sichuan University, Chengdu 610065, ChinaTurbine blade root are commonly processed by grinding, and the grinding process parameters determine the surface quality and fatigue performance.The effect and mechanism of grinding parameters are investigated on the surface roughness and hardness of third generation nickel-based single crystal super-alloy DD9 based on orthogonal experiment.The experimental results show that grinding surface roughness is mostly affected by the wheel speed <i>v</i><sub>s</sub>, followed by the workpiece feed <i>v</i><sub>w</sub>, the grinding depth <i>a</i><sub>p</sub> is few effects on the grinding surface roughness.The machining hardening is appeared at the grinding surface for grinding DD9, the hardening degree is ranged from 1.9% to 13.8%, and the depths of hardening layer are between 60 and 120 μm.In order to obtain a surface with small surface roughness, uniform texture and small degree of hardening in grinding DD9 super-alloy, a grinding parameter scope is recommended as, <i>v</i><sub>s</sub>∈[20 m/s,25 m/s], <i>v</i><sub>w</sub>∈[12 m/min,16 m/mim], <i>a</i><sub>p</sub>∈[10 μm,15 μm].http://hkgcjz.cnjournals.com/hkgcjz/article/abstract/2022044dd9grindingsurface roughnesssurface hardnessmicrotopography |
spellingShingle | JIN Qichao LIU Hongjun ZHANG Shigui JIANG Ruisong Experimental study on grinding surface quality of DD9 nickel-based single crystal super-alloy Hangkong gongcheng jinzhan dd9 grinding surface roughness surface hardness microtopography |
title | Experimental study on grinding surface quality of DD9 nickel-based single crystal super-alloy |
title_full | Experimental study on grinding surface quality of DD9 nickel-based single crystal super-alloy |
title_fullStr | Experimental study on grinding surface quality of DD9 nickel-based single crystal super-alloy |
title_full_unstemmed | Experimental study on grinding surface quality of DD9 nickel-based single crystal super-alloy |
title_short | Experimental study on grinding surface quality of DD9 nickel-based single crystal super-alloy |
title_sort | experimental study on grinding surface quality of dd9 nickel based single crystal super alloy |
topic | dd9 grinding surface roughness surface hardness microtopography |
url | http://hkgcjz.cnjournals.com/hkgcjz/article/abstract/2022044 |
work_keys_str_mv | AT jinqichao experimentalstudyongrindingsurfacequalityofdd9nickelbasedsinglecrystalsuperalloy AT liuhongjun experimentalstudyongrindingsurfacequalityofdd9nickelbasedsinglecrystalsuperalloy AT zhangshigui experimentalstudyongrindingsurfacequalityofdd9nickelbasedsinglecrystalsuperalloy AT jiangruisong experimentalstudyongrindingsurfacequalityofdd9nickelbasedsinglecrystalsuperalloy |