Experimental study on grinding surface quality of DD9 nickel-based single crystal super-alloy

Turbine blade root are commonly processed by grinding, and the grinding process parameters determine the surface quality and fatigue performance.The effect and mechanism of grinding parameters are investigated on the surface roughness and hardness of third generation nickel-based single crystal supe...

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Main Authors: JIN Qichao, LIU Hongjun, ZHANG Shigui, JIANG Ruisong
Format: Article
Language:zho
Published: Editorial Department of Advances in Aeronautical Science and Engineering 2023-02-01
Series:Hangkong gongcheng jinzhan
Subjects:
Online Access:http://hkgcjz.cnjournals.com/hkgcjz/article/abstract/2022044
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author JIN Qichao
LIU Hongjun
ZHANG Shigui
JIANG Ruisong
author_facet JIN Qichao
LIU Hongjun
ZHANG Shigui
JIANG Ruisong
author_sort JIN Qichao
collection DOAJ
description Turbine blade root are commonly processed by grinding, and the grinding process parameters determine the surface quality and fatigue performance.The effect and mechanism of grinding parameters are investigated on the surface roughness and hardness of third generation nickel-based single crystal super-alloy DD9 based on orthogonal experiment.The experimental results show that grinding surface roughness is mostly affected by the wheel speed <i>v</i><sub>s</sub>, followed by the workpiece feed <i>v</i><sub>w</sub>, the grinding depth <i>a</i><sub>p</sub> is few effects on the grinding surface roughness.The machining hardening is appeared at the grinding surface for grinding DD9, the hardening degree is ranged from 1.9% to 13.8%, and the depths of hardening layer are between 60 and 120 μm.In order to obtain a surface with small surface roughness, uniform texture and small degree of hardening in grinding DD9 super-alloy, a grinding parameter scope is recommended as, <i>v</i><sub>s</sub>∈[20 m/s,25 m/s], <i>v</i><sub>w</sub>∈[12 m/min,16 m/mim], <i>a</i><sub>p</sub>∈[10 μm,15 μm].
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spelling doaj.art-cf675a7b42ee4f9ca0025f15031460902023-05-20T08:56:58ZzhoEditorial Department of Advances in Aeronautical Science and EngineeringHangkong gongcheng jinzhan1674-81902023-02-011417380,15010.16615/j.cnki.1674-8190.2023.01.0820230108Experimental study on grinding surface quality of DD9 nickel-based single crystal super-alloyJIN Qichao0LIU Hongjun1ZHANG Shigui2JIANG Ruisong3Key Laboratory of Road Construction Technology and Equipment of MOE, Chang'an University, Xi'an 710064, ChinaBusiness Department, China Machinery Industry Information Institute, Beijing 100037, ChinaCasing Factory, AECC Chengdu Engine Co., Ltd., Chengdu 610503, ChinaSchool of Mechanical Engineering, Sichuan University, Chengdu 610065, ChinaTurbine blade root are commonly processed by grinding, and the grinding process parameters determine the surface quality and fatigue performance.The effect and mechanism of grinding parameters are investigated on the surface roughness and hardness of third generation nickel-based single crystal super-alloy DD9 based on orthogonal experiment.The experimental results show that grinding surface roughness is mostly affected by the wheel speed <i>v</i><sub>s</sub>, followed by the workpiece feed <i>v</i><sub>w</sub>, the grinding depth <i>a</i><sub>p</sub> is few effects on the grinding surface roughness.The machining hardening is appeared at the grinding surface for grinding DD9, the hardening degree is ranged from 1.9% to 13.8%, and the depths of hardening layer are between 60 and 120 μm.In order to obtain a surface with small surface roughness, uniform texture and small degree of hardening in grinding DD9 super-alloy, a grinding parameter scope is recommended as, <i>v</i><sub>s</sub>∈[20 m/s,25 m/s], <i>v</i><sub>w</sub>∈[12 m/min,16 m/mim], <i>a</i><sub>p</sub>∈[10 μm,15 μm].http://hkgcjz.cnjournals.com/hkgcjz/article/abstract/2022044dd9grindingsurface roughnesssurface hardnessmicrotopography
spellingShingle JIN Qichao
LIU Hongjun
ZHANG Shigui
JIANG Ruisong
Experimental study on grinding surface quality of DD9 nickel-based single crystal super-alloy
Hangkong gongcheng jinzhan
dd9
grinding
surface roughness
surface hardness
microtopography
title Experimental study on grinding surface quality of DD9 nickel-based single crystal super-alloy
title_full Experimental study on grinding surface quality of DD9 nickel-based single crystal super-alloy
title_fullStr Experimental study on grinding surface quality of DD9 nickel-based single crystal super-alloy
title_full_unstemmed Experimental study on grinding surface quality of DD9 nickel-based single crystal super-alloy
title_short Experimental study on grinding surface quality of DD9 nickel-based single crystal super-alloy
title_sort experimental study on grinding surface quality of dd9 nickel based single crystal super alloy
topic dd9
grinding
surface roughness
surface hardness
microtopography
url http://hkgcjz.cnjournals.com/hkgcjz/article/abstract/2022044
work_keys_str_mv AT jinqichao experimentalstudyongrindingsurfacequalityofdd9nickelbasedsinglecrystalsuperalloy
AT liuhongjun experimentalstudyongrindingsurfacequalityofdd9nickelbasedsinglecrystalsuperalloy
AT zhangshigui experimentalstudyongrindingsurfacequalityofdd9nickelbasedsinglecrystalsuperalloy
AT jiangruisong experimentalstudyongrindingsurfacequalityofdd9nickelbasedsinglecrystalsuperalloy