Upgrading analytical models to predict the onset of degradation in selective laser sintering

ABSTRACTThe optimisation of selective laser sintering (SLS) of polymeric materials, based on analytical equations providing fast predictions, can broaden the SLS application area. However, the selection of SLS polymeric materials is currently rather limited, due to specific requirements regarding su...

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Main Authors: Ruben Vande Ryse, Mariya Edeleva, Aico Patoor, Frederik Pille, Dagmar R. D’hooge, Ludwig Cardon
Format: Article
Language:English
Published: Taylor & Francis Group 2024-12-01
Series:Virtual and Physical Prototyping
Subjects:
Online Access:https://www.tandfonline.com/doi/10.1080/17452759.2023.2285414
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author Ruben Vande Ryse
Mariya Edeleva
Aico Patoor
Frederik Pille
Dagmar R. D’hooge
Ludwig Cardon
author_facet Ruben Vande Ryse
Mariya Edeleva
Aico Patoor
Frederik Pille
Dagmar R. D’hooge
Ludwig Cardon
author_sort Ruben Vande Ryse
collection DOAJ
description ABSTRACTThe optimisation of selective laser sintering (SLS) of polymeric materials, based on analytical equations providing fast predictions, can broaden the SLS application area. However, the selection of SLS polymeric materials is currently rather limited, due to specific requirements regarding sufficient flowability and limited molecular degradation. The present work highlights that upgrading existing analytical equations, by incorporating a well-calculated overlay factor and correcting for pre-heating starting at ambient conditions, can accelerate SLS screening. Model validation is performed based on density, colorimetric, morphological and mechanical analysis of printed parts, focusing on the prediction of the laser power which corresponds to the onset of degradation, taking polyamide powder as a reference case. Furthermore, the optimised model is successfully applied for two other polymer powders, namely thermoplastic co-polyester and thermoplastic polyurethane powder, to highlight a better overall description of the SLS degradation mechanism.
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spelling doaj.art-cf74bd2b421f43e38c995e2f16dd35872023-12-06T13:06:22ZengTaylor & Francis GroupVirtual and Physical Prototyping1745-27591745-27672024-12-0119110.1080/17452759.2023.2285414Upgrading analytical models to predict the onset of degradation in selective laser sinteringRuben Vande Ryse0Mariya Edeleva1Aico Patoor2Frederik Pille3Dagmar R. D’hooge4Ludwig Cardon5Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Zwijnaarde, BelgiumCentre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Zwijnaarde, BelgiumCentre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Zwijnaarde, BelgiumDepartment of Large Animal Surgery, Anaesthesia and Orthopaedics, Faculty of Veterinary Medicine, Ghent University, Merelbeke, BelgiumLaboratory for Chemical Technology (LCT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Zwijnaarde, BelgiumCentre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Zwijnaarde, BelgiumABSTRACTThe optimisation of selective laser sintering (SLS) of polymeric materials, based on analytical equations providing fast predictions, can broaden the SLS application area. However, the selection of SLS polymeric materials is currently rather limited, due to specific requirements regarding sufficient flowability and limited molecular degradation. The present work highlights that upgrading existing analytical equations, by incorporating a well-calculated overlay factor and correcting for pre-heating starting at ambient conditions, can accelerate SLS screening. Model validation is performed based on density, colorimetric, morphological and mechanical analysis of printed parts, focusing on the prediction of the laser power which corresponds to the onset of degradation, taking polyamide powder as a reference case. Furthermore, the optimised model is successfully applied for two other polymer powders, namely thermoplastic co-polyester and thermoplastic polyurethane powder, to highlight a better overall description of the SLS degradation mechanism.https://www.tandfonline.com/doi/10.1080/17452759.2023.2285414Laser sinteringanalytical modellingdegradationadditive manufacturingpolymer material
spellingShingle Ruben Vande Ryse
Mariya Edeleva
Aico Patoor
Frederik Pille
Dagmar R. D’hooge
Ludwig Cardon
Upgrading analytical models to predict the onset of degradation in selective laser sintering
Virtual and Physical Prototyping
Laser sintering
analytical modelling
degradation
additive manufacturing
polymer material
title Upgrading analytical models to predict the onset of degradation in selective laser sintering
title_full Upgrading analytical models to predict the onset of degradation in selective laser sintering
title_fullStr Upgrading analytical models to predict the onset of degradation in selective laser sintering
title_full_unstemmed Upgrading analytical models to predict the onset of degradation in selective laser sintering
title_short Upgrading analytical models to predict the onset of degradation in selective laser sintering
title_sort upgrading analytical models to predict the onset of degradation in selective laser sintering
topic Laser sintering
analytical modelling
degradation
additive manufacturing
polymer material
url https://www.tandfonline.com/doi/10.1080/17452759.2023.2285414
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